Results-driven Continuous Improvement Manager with 15+ years of experience in high-volume food manufacturing. Proven record of delivering Lean, DMAIC, and productivity improvement projects, driving over £1.4m annual PIP savings, reducing waste by 15%, and improving throughput by 22%. Skilled in LSS problem solving, capital project delivery, RCA, A3, cost optimisation, automation (ABB, Tavil), and embedding CI culture. Strong leadership in coaching teams, building capability, and sustaining operational excellence.
Work history
Continuous Improvement Area Manager
Kettleby Foods (Samworth Brothers)
Melton Mowbray
2021.01 - 2026.03
Delivered £1.4m annual productivity improvement pipeline through structured CI projects.
Improved throughput by 22% and reduced waste by 15% YoY using Lean tools and DMAIC.
Implemented automation solutions including Tavil and ABB robotics, improving packaging efficiency by 35%.
Led RCA, SCUF, A3 workshops to embed structured problem-solving across teams.
Owned the CI project agenda, reviewing progress via QCDM and corrective A3 cadence.
Implemented Redzone system to enhance downtime tracking and operator engagement.
Collaborated cross-functionally and with suppliers to deliver capital equipment projects from concept to commissioning.
Delivered sustainability improvements through waste and recycling optimisation.
Stand-In Area Manager / Team Leader
Kettleby Foods (Samworth Brothers)
Melton Mowbray
2014.03 - 2021.01
Managed daily production operations ensuring safety, quality, and performance KPIs.
Supported fully automated line commissioning, improving productivity and reducing manual handling.
Led team briefings, audits, and people development initiatives.
Maintained SOPs, training records, and compliance documentation.
Production Operator / Team Leader
Kettleby Foods
Leicester
2010.05 - 2014.03
Completed CCP and GMP checks with high accuracy.
Trained new team members in safety and production procedures.
Reported and supported investigation of near misses, strengthening site safety culture.
Production Supervisor
Jupiter Distillery
Daman
2007.11 - 2009.09
Supervised production ensuring daily output and safety targets were consistently achieved.
Maintained production and shipment records across departments.
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