Emre Erol
Metallurgical Engineer
Poole
Summary
Accomplished Head of Technical and Quality at Eurac Poole Ltd, I drove significant process optimizations and quality enhancements, leveraging skills in Metallurgical Process Control and Teamwork and Collaboration. Spearheaded cross-functional projects, achieving a notable reduction in product defects and customer complaints, underscoring a commitment to excellence and leadership in problem-solving.
Overview
21
21
years of professional experience
5
5
years of post-secondary education
Work History
Head of Technical and Quality
Eurac Poole Ltd
08.2023 - 11.2024
- Championed continuous improvement initiatives, identifying areas for process optimization across multiple departments.
- Developed suggestions for technical process improvements to optimize resources, reduce cost and improve quality.
- Collaborated with cross-functional teams to efficiently complete new to range projects on time and within budget constraints.
- Established quality control standards, leading to a reduction in product defects.
- Served as the primary liaison between management and shop floor personnel, fostering open communication channels to address concerns related to product quality or process efficiency in a timely manner.
- Reduced customer complaints by streamlining communication channels between the quality control department and production teams.
- Collaborated with cross-functional teams to develop innovative metallurgical solutions for complex projects.
- Reviewed customer requirements and provided expert guidance on alloy selection based on specific application needs.
- Conducted thorough root cause analyses to identify areas for improvement, leading to increased efficiency and reduced defects.
- Scheduled and chaired quality review meetings to review effectiveness of performance, reduce the internal and external scraps, improving throughput and achieving customer satisfaction.
- Mentored junior metallurgists, fostering a culture of knowledge sharing and continuous improvement.
- Actively participated in professional development opportunities such as conferences or workshops, staying informed of industry trends and best practices.
- Documented physical and chemical properties of materials before, during and after completing standardized tests.
- Specified quality requirements of raw materials with suppliers.
Production Director
Demisas Dokum ve Emaye Mamulleri San. A.S.
01.2023 - 03.2023
- Coordinated and organised planning and logistic management, maintanence management, production management and machining plant management.
- Partnered with leadership on recruiting, hiring and coaching production personnel.
- Analyzed business processes to identify cost savings and operational efficiencies.
Production Manager
Demisas Dokum ve Emaye Mamulleri San. A.S
03.2013 - 01.2023
- Coordinated and organised the production activities of melting, moulding, pouring, sand preperation, core shop and fettling departments.
- Led to employee to ensure that the goods are produced efficiently, correct amount, at the right cost and level of quality.
- Forcasted the requirements of the production in order to achieve productivity targets.
- Monitored inventory levels and restocking schedules to avoid production delays from unavailable materials.
- Analyzed production data and prepared reports for deputy general manager.
- Collaborated with technical and administrative teams to develop and implement successful corrective plans.
- Researched latest industry trends and technologies, boosting knowledge and understanding of industrial production.
- Enforced health and safety protocols to promote safe working environment.
Production Chief
Demisas Dokum ve Emaye Mamulleri San. A.S
01.2008 - 03.2013
- Responsibled for the Disamatic vertical moulding lines, automatic pouring furnaces and pouring equipments.
- Created streamlined production schedules and collaborated with production employees to communicate objectives and goals.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Established operational objectives and work plans and delegated assignments to subordinate technicians.
- Planned, organized and monitored resources to deliver efficient use of labor, equipment and materials.
- Became a team member of commissioning of new customer projects and monitored toolings and equipment budgets to keep projects on task.
- Made trials of different type of materials and equipments with suppliers to increase yield and productivity.
Production Engineer
Demisas Dokum ve Emaye Mamulleri San. A.S.
03.2005 - 01.2008
- Responsible for Sand Preparation and Moulding
- Investigated the new materials used in sand preparation and moulding operations in order to decrease cost and increase quality of product.
- Determined root causes of failures related with green sand and moulding operations and recommended changes in processing methods.
- Completed and submitted daily and weekly reports to support executive decision making.
Production Engineer
Ertan Dokum Sanayi
10.2003 - 03.2005
- Read and analyzed blueprints and project documentation to develop workflows. Reviewed product designs for manufacturability.
- Created engineering documentation for manufacturing processes.
Education
Bachelor of Science - Metallurgical Engineering
Sakarya Univercity
Sakarya 09.1996 - 07.2001
Skills
Metallurgical Process Control
Cast Iron Thermal Analysis
Teamwork and Collaboration
Problem-Solving
Supervision and Leadership
Project Management
Corrective Actions
Defect Identification
Quality Management Systems
Seminars
A New Approach in Ductile Iron Treatment_Emre EROL_(INITEK Process_Demisas & Foseco)
UCTEA Chamber of Metalurgical Engineers, Tuyap Fair Convention&Congress Center, Ankiros 2012.
Metalurgical Process Control Using ATAS Thermal Analysis System_Emre EROL
Novacast User Meeting, Ronneby/Sweden , 26th April 2018
Metalurgical Process Control Applications in Cast Iron Productions_Emre EROL
10th International Foundry Congress, Tuyap Fair Convention/Congress Center, Ankiros 2018
Timeline
Head of Technical and Quality
Eurac Poole Ltd
08.2023 - 11.2024
Production Director
Demisas Dokum ve Emaye Mamulleri San. A.S.
01.2023 - 03.2023
Production Manager
Demisas Dokum ve Emaye Mamulleri San. A.S
03.2013 - 01.2023
Production Chief
Demisas Dokum ve Emaye Mamulleri San. A.S
01.2008 - 03.2013
Production Engineer
Demisas Dokum ve Emaye Mamulleri San. A.S.
03.2005 - 01.2008
Production Engineer
Ertan Dokum Sanayi
10.2003 - 03.2005
Bachelor of Science - Metallurgical Engineering
Sakarya Univercity
09.1996 - 07.2001
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