BINU CHERUPALAYATTU
Maintenance Engineer
BURY
Summary
To get integrated with a performance-oriented, process-guided, growth-guaranteed winning team that can optimize my skills and expertise in delivering industry best domain products. To develop managerial skills and to pursue excellence through challenging opportunities. Reliable maintenance engineer wit production industry experience. Shares comprehensive knowledge of conveyor and motor systems.
Overview
14
14
years of professional experience
1
1
Certification
Work History
Automation Maintenance Engineer
Royal Mail
10.2024 - Current
- Perform maintenance tasks, including preventative, predictive and corrective maintenance
- Provide effective and efficient support to the Engineering Manager, Maintenance Team Leader and Engineering Team Coaches, completion of end of shift reports, fault logging and data entry
- Performing continuous improvement activities
- Operation and maintenance support of sorters,singulators, Various type of conveyors and tipping robot
- Identify the root cause of automation breakdowns and prioritize corrective actions to meet operational processing requirements
- Monitor equipment performance and improve automation outputs in collaboration with operational stakeholders
- Identifying and working on Continuous Improvement projects, conception to implementation ownership, for machinery in the Hub/ Mail Centre
- Ability to work on own initiative and as part of a team to achieve common goals
Maintenance Engineer
Qatar Airways
05.2022 - 03.2023
- Daily inspection of all equipment/vehicles and plant for operational reliability & safety, to help plan for corrective maintenance and to prevent accidents in the operational area
- Continuously suggest and implement modifications on the equipment’s/vehicles based on the required approvals from manufacturers & higher authorities to reduce maintenance costs and improve performance safety of the same
- Ensure that standard safety procedures are followed during maintenance
- Ensure that all work-related activities carried out during the shift are recorded in the log book/work order to help planning staff log the details of work done in the Maintenance management system
- Maintain good housekeeping in the work areas and take proper storage of tools
- Operation and maintenance of Scissor lift, Boom lift, MEWP
- Diagnosed and rectified electrical faults, minimizing downtime and optimizing system performance
- Reliably completed scheduled Planned Preventative Maintenance (PPM) tasks ahead of agreed timescales to meet and surpass company objectives
- Completed preventive and emergency maintenance across power systems, networks and equipment.
Maintenance Engineer
Emirates Sky Cargo
08.2014 - 08.2020
- Responsible for preventive maintenance of conveyor motors, belts, tracks and all essential equipment in relation to conveyor systems as well as pneumatic clutches, brakes and divert stations other duties included repair, replacement and troubleshooting through the use of schematics and diagrams for the conveyors multitude and various hydraulics, pneumatics, electrical and electronic systems
- Planned Preventive maintenance and Break Down of all kinds of Automation machinery which comes under the Technical Service Dept
- Completing the Task of Schedules for Monthly, Semi-annual and annual Maintenance
- Dismantling, Servicing and Assembling of various systems and Components
- Carry out reactive repairs and fault diagnosis in a live distribution warehouse
- Fault finding and repairing of 3phase motors, VFD, Sensors, light curtains etc
- Fault finding using electrical schematics
- Fault diagnosing in siemens s7 PLC
- Monitoring the SCADA systems and attend the fault immediately through HMI
- Emergency breakdown maintenance involving arrangement of alternatives and offering temporary solutions to avoid any Cargo Delay
- Trained in all disciplines of machine repair, including hydraulic, pneumatic, and electrical systems
- Used hoists and lifts to remove engines for necessary repairs
- Master the art of changing equipment wire rope within minimum downtime, thereby disrupting minimal effect to the cargo movements & guiding junior colleagues in working safety
- Working under pressure and harsh weather especially while machines breakdown and equipment need to be functional to avoid further delay to the operations
- Servicing the pneumatic equipment for free flow of pressurized air through the pneumatic lines
- Monitoring /reporting all unsafe practices at work place through constant observations by making a safer environment
- PERIODICAL MAINTENANCE AND BREAKDOWN REPAIRS OF CARGO MOVING EQUIPMENTS SUCH AS; PM and Break Down Handled in Below Equipment's
- Scissor lift work station 10 Tons Hydraulic Cylinder capacity
- Uld turn table, conveyors hoist 08 Tons Capacity, Lsp hoist, R/A deck, dock levellers 02 Tons lifting capacity
- Lsp hoist, R/A deck, dock levellers , Roller and wheel deck conveyors
- Horrman doors and Crawford Doors
- Slave pallet movers 08 Tons Capacity, Counter Balancing Truck 02 Tons Capacity, stacker crane 02 Tons Capacity
- Weighing scales, 10 Tons Capacity.
Maintenance Engineer
Ferrari World Abu Dhabi
10.2013 - 08.2014
- Preventive maintenance and troubleshooting of the world’s fastest roller coaster hydraulic system and its mechanisms
- Electrical and control system maintenance planning and scheduling
- Root and cause study of faults on each ride with corrective action against the faults
- Maintenance and troubleshooting of Compressor, Gearbox, Pumps, Motors and other Mechanical equipment and Systems Maintenance of electrical equipment’s and switch gears
- Maintenance of the Allen Bradley P L C controlled Hydraulic systems and Mechanical
- Documentation and maintenance of work report records
- Ensuring the Health and Safety work Regulations
- Trouble shooting of control circuits.
- Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
- Reviewed technical documentation to complete equipment maintenance and repair.
Maintenance Supervisor
Wonderla Holydays Pvt Ltd
10.2011 - 09.2013
- Managed planned and reactive maintenance and repairs effectively, limiting operational downtime.
- Demonstrated capabilities in diverse electrical and mechanical maintenance tasks, enhancing equipment performance.
- Maintained clean, tidy working areas for optimised staff safety and wellbeing.
- Monitored facility operations, employee tasks and performance to enforce adherence to safety standards.
- Troubleshooting, Maintenance, and Operations of amusement rides like Roller coasters, Tower rides, Theme rides, Virtual reality rides etc.
- Examined work orders to determine priorities.
- Followed manufacturers' equipment manuals while doing repairs.
Education
Diploma - Electrical and Electronics Engineering
Kerala Government Poly Technic College
Kozhikode, Kerala04.2009
One Year Apprenticeship -
Kerala state Electricity Board
Skills
- Safety courses
- Active and Reactive maintenance
- Elementary First Aid
- Fire Prevention and firefighting
- Planned preventative maintenance (PPM) programmes
- Technical troubleshooting
- BAPP
- Basic Hydraulics and pnuematics
- conveyors
- Equipment trouble shooting
- SCADA systems
- Electrical troubleshooting
Certification
- Certified First Responder (CFR)
- Certification in fire fighting
- Certification in first aid
- Certification in airport safety and security
- Certified Forklift Operator, VNA,Slave pallet mover operation
- Certification in safety management system
Timeline
Automation Maintenance Engineer
Royal Mail
10.2024 - Current
Maintenance Engineer
Qatar Airways
05.2022 - 03.2023
Maintenance Engineer
Emirates Sky Cargo
08.2014 - 08.2020
Maintenance Engineer
Ferrari World Abu Dhabi
10.2013 - 08.2014
Maintenance Supervisor
Wonderla Holydays Pvt Ltd
10.2011 - 09.2013
One Year Apprenticeship -
Kerala state Electricity Board
Diploma - Electrical and Electronics Engineering
Kerala Government Poly Technic College
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