Ajesh Kizhakkedath Radhakrishnan
Instrumentation and Control Engineer
Plymouth,GB
Summary
Motivated Instrumentation and Control Engineer with 16 years of experience, recognized for assessing operational needs and developing solutions to save costs, improve revenues and drive customer satisfaction. Resourceful and well-organized with excellent leadership and team-building record. Specializes in conforming all instrumentation solutions to perfectly align with performance tolerances and budgetary thresholds. Satisfied only when exceeding customers' technical expectations and meeting financial needs. Curious problem-solver investigates novel, innovative and out-of-the-box ideas to formulate practical solutions to design problems. Fantastic communication skills, technical knowledge and attention to detail. Understands Instrumentation & Control Engineering principles and Electrical testing methods. Methodical Instrumentation and Control Engineer applies strong analytical mindset to drive improvements of Control System designs. Communicates technical concepts clearly to guide high-quality output in production and installation.
Overview
16
16
years of professional experience
1
1
Certificate
2
2
7009-DeltaV Implementation I
3
3
7018-DeltaV HW Training
4
4
7303-DeltaV SIS Maintenance Training
5
5
Trainer for Handheld Communicators-AMS Trex
6
6
Microsoft office Specialist (Office Access ,2013)
4
4
years of post-secondary education
Work History
Senior Instrumentation & Control Engineer
Emerson Automation Solutions Pte Ltd
Singapore, Singapore
01.2013 - Current
- Advised stakeholders on engineering procedures involved with Commissioning ,Operations and Maintenance of Control Systems.
- Estimated costs, scheduling requirements and labor needs to produce engineering designs.
- Oversaw field projects implementing engineering designs and maintained strict compliance with specifications and applicable codes.
- Researched and developed engineering solutions to combat operational issues.
- Examined project plans and locations to identify and mitigate potential hazards.
- Assessed damage to advanced equipment, taking action to prevent reoccurrence.
- Reviewed Cyber security standards and identified areas for improvement.
- Promoted and increased level of Cyber security awareness throughout company.
- Applied engineering expertise toward development and optimization of all Smart Instruments.
- Calculated values for Instrument failures and determined how to safely handle affected Processes.
- Created new procedures for precision instrumentation.
- Implemented policies and devices to improve workplace safety.
- Investigated design failures in field to determine necessary corrections in future iterations.
- Recommended improvements to optimize precise manufacturing processes.
- Worked with production teams to facilitate smooth transition from design and testing to full-scale manufacturing.
- Optimized workplace procedures for safety, developing and updating processes based on latest research.
- Projects : Golar GIMI FLNG , Novartis Biopharma OPS Phase 1 and Phase 2 ,AFTON Petrochemicals ,Prelude FLNG , Novartis DeltaV Upgrade Project ,Roche DeltaV Upgrade Project , Lonza DeltaV Upgrade Project
- Product Support : DeltaV DCS, AMS Device Manager , AMS Device View , DeltaV Live ,HART Protocol , Foundation Fieldbus Protocol , Profibus Communication , Modbus Communication, Reliability Solutions ,Cybersecurity
- Scheduled and coordinated commissioning visits with clients to determine needs and requirements.
- Developed and executed commissioning plans to guarantee on-time and on-budget delivery of projects.
- Delivered on-site commissioning and acceptance testing of mechanical, electrical, control systems and automated processes.
- Supervised smooth running of commissioning activities from design to final completion.
- Evaluated technical documentation of existing client systems and machinery to comprehend functions and purpose.
- Produced design specifications, maintenance manuals and equipment operation guides for comprehensive documentation.
- Resolved control and instrumentation issues by utilizing expert fault-finding methods.
- Planned and conducted training programs for instrumentation technicians and process operators to uphold high production standards. Certified Trainer for AMS Device Manager and different handheld communicators
- Facilitated successful design production through strategic improvements to procurement and manufacturing processes.
- Reported daily accomplishments and goals to engineering department manager.
- Helped manufacturing teams resolve issues during transition from design phase through ongoing production.
- Established controls and operating procedures for functionality, safety and long-term durability.
- Evaluated operation and performance of equipment, components and systems.
Project Engineer
Rotary Electrical and Instrumentation Pte Ltd
Singapore, Singapore
01.2010 - 01.2013
- Created detailed project schedules, working closely with contractors to manage deadlines.
- Completed construction goals safely on budget and to desired deadline.
- Coordinated with more than 50 project resources at time to facilitate successful closure and handover.
- Supervised and inspected work of more than 5 contractors across construction sites.
- Checked client requirements and generated solutions from identified needs.
- Reviewed designs, plans and reports to ensure constant compliance with project specifications.
- Enforced health and safety protocols to minimize accidents and injury.
- Visited sites to check project progress and eliminate bottlenecks.
- Followed established organizational processes for work and task completion.
- Produced project progress reports for stakeholder reviews and meetings.
- Executed quality assurance activities, checking project results against client requirements.
- Used different troubleshooting strategies to locate and diagnose system faults.
- Assessed effects of changes to project timelines, costs and resource requirements.
- Identified and rectified quality issues, minimizing operational disruption.
- Monitored and escalated project risks reducing effects on project deliverables.
- Delegated and assigned tasks to teams for accountability purposes.
- Advised stakeholders on engineering procedures involved with Instrumentation and Control.
Instrumentation Engineer
Consolidated Contractors International Company
Doha, Qatar
01.2008 - 09.2009
- Conducted and Coordinated Loop test and functional test for multiple process control, emergency shutdown, and machine monitoring system loops as required
- Engaged in DCS/ESD configurations
- Led pre-commissioning operations relevant to RasGas Expansion Project Train 6 and 7
- Assured excellent productivity in commissioning and met project within time-sensitive deadlines via proper leadership of team across four different nationalities.
- Facilitated successful design production through strategic improvements to procurement and manufacturing processes.
- Backed hardware team during technical meetings and formal reviews.
- Evaluated and developed new methods for applying new technologies to support company's strategic goals.
- Recorded test results using internal reporting systems.
- Configured organisational software to extract and process data from operations.
- Maintained and updated database for contractors in instrumentation field.
- Prepared cost estimates for instrumentation installations for submission to management.
- Planned and conducted training programs for instrumentation technicians and process operators to uphold high production standards.
- Collaborated with key stakeholders to improve design, manufacturing and procurement processes.
- Supported research for new instruments and sensor concepts.
- Resolved control and instrumentation issues by utilising expert fault-finding methods.
- Undertook testing and validation of manufactured designs for meeting quality standards.
- Developed top-notch designs to recognised industrial codes and standards.
- Created detailed instrumentation specifications to focus on best-possible valves and instruments for processes.
- Adhered strictly to health and safety requirements throughout project design processes.
- Reported daily accomplishments and goals to engineering department manager.
- Maintained project records, manuals and diagrams for comprehensive referencing.
- Produced design specifications, maintenance manuals and equipment operation guides for comprehensive documentation.
- Held weekly meetings with technicians and production management to identify areas for improvement.
- Repaired and maintained instruments to manufacturer specifications.
- Developed internal website featuring website instrumentation capabilities, equipment and white papers.
- Product Knowledge: · Foxboro I/A series, Triconex Tristation 1131 ESD System, MMS (Machine Monitoring System) Bentley Nevada
Education
Singapore Microsoft Office Specialist (Office Access 2013), Microsoft Certificate of Excellence, 2016, Singapore - IT
Microsoft
Singapore03.2016
Some College (No Degree) - Technical Knowledge
Emerson Educational Services
Singapore01.2019
Executive Certificate Programme for Strategic Chief Marketing Officer - Marketing
Indian Institute of Management Raipur
Raipur, Chhattisgarh 05.2023 -
Bachelor of Technology (BTech) - Applied Electronics & Instrumentation
University of Calicut
Kozhikode, Kerala 05.2003 - 06.2007
Skills
- Control System Designing
- DeltaV Software and Hardware
- Excel proficiency
- Documentation management
- Protocols Support (Foundation Fieldbus ,HART )
- Smart Instruments Testing and Asset Management
- Different Type of Sensors and Applications
- Managing Factory Acceptance Test and Site Acceptance Test
- Instrumentation Design
- Process Control Development
- Project Management
- Digital control systems
- Preventive Maintenance
Accomplishments
- Won the Best Project Award for Golar GIMI FLNG for Financial Year 2022 from Emerson Management
- Won the Asia Pacific President’s Award for Best Project for Customer Focus-Golar GIMI Project
- Received Long Service Award for the Successful completion of 10 Years in the Organization.
- Supervised team of 11 Engineers which includes DCS /SIS/FG/PMS/HE Leads in Golar GIMI Project.
- Documented and resolved Multiple Site issues addressed by the end user with the help of Global Support Team and the Product Team which led to Successful delivery of the Project .
Certification
- Certified AMS Device Manager Trainer
- 7009 DeltaV Training
- 7018 DeltaV HW Training
- 7303 DeltaV SIS Training
- Plantweb Optics Training
- Fisher DVC Training
- AMS Trex Trainer
Languages
English
Fluent
Hindi
Fluent
Tamil
Upper intermediate
Malayalam
Native
Additional Information
1. Smart Filed Instruments ( Pressure ,Temperature ,Flow ,Level Transmitters and Valves )- Advanced Diagnostics
2. Different Control Systems ( Emerson DeltaV , ABB ,Yokogawa , Honeywell , Foxboro )
3. DCS ,ESD,FGS and PMS System (Lead team of all the system Engineers)
4.Emerson Software Products ( DeltaV Version 14FP2 , DeltaV Live , DeltaV Mobile , RTLS , Plantweb Optics ,AMS Device Manager)
5.Emerson Hardware Products ( SX Controller , SZ Controller , PK Controller , VIM Cards , CIOC , EIOC ,CSLS ,Smart Switches , Firewall)
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
There is a powerful driving force inside every human being that, once unleashed, can make any vision, dream, or desire a reality.
Tony Robbins
Timeline
Executive Certificate Programme for Strategic Chief Marketing Officer - Marketing
Indian Institute of Management Raipur
05.2023 -
Senior Instrumentation & Control Engineer
Emerson Automation Solutions Pte Ltd
01.2013 - Current
Project Engineer
Rotary Electrical and Instrumentation Pte Ltd
01.2010 - 01.2013
Instrumentation Engineer
Consolidated Contractors International Company
01.2008 - 09.2009
Bachelor of Technology (BTech) - Applied Electronics & Instrumentation
University of Calicut
05.2003 - 06.2007
Singapore Microsoft Office Specialist (Office Access 2013), Microsoft Certificate of Excellence, 2016, Singapore - IT
Microsoft
Some College (No Degree) - Technical Knowledge
Emerson Educational Services
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