Summary
Work history
Education
Skills
Accomplishments
Languages
Timeline
Custom
Custom
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VIJAYARAJ RAMACHANDRAN

VIJAYARAJ RAMACHANDRAN

Tamilnadu,India

Summary

  • As a Senior Executive with 14+ years of experience, I have successfully bridged the gap between production plans and their successful implementation on the manufacturing floor, ensuring quality, safety, and efficiency throughout the process.

Work history

Senior Executive ( Shift Incharge - Production Planning & Execution)

Strides Pharma Science Ltd
Puducherry, India
02 2018 - Current
  • Expertise in Wurster coating technology and fluid bed processing for pharmaceutical, food, and nutraceutical applications.
  • Comprehensive knowledge of Wurster coating process parameters (temperature, spray rate, airflow, atomization pressure).
  • Proficient in daily dispensing, production planning, and execution.
  • Experienced in manpower handling and team management.
  • Skilled in Batch Manufacturing Record (BMR) process order preparation and review.
  • Ensuring raw material availability and overseeing the approval process.
  • Competent in Standard Operating Procedure (SOP) preparation, implementation, and awareness training.
  • Management of equipment and instrument preventive maintenance (PM) and calibration schedules.
  • Experience in change management processes.
  • Proficient in BMR and electronic log (E-log) review.
  • Experience with SAP posting for production-related transactions.
  • Handling deviations, conducting investigations, and implementing corrective and preventive actions (CAPA).
  • Managing change control procedures.
  • Qualified in performing executive and operator line clearances.
  • Verification of Building Management System (BMS) for storage areas.
  • Recording daily shift outputs in Planvisage.
  • Maintaining daily shop floor sanitation records.
  • Ensuring continuous batch feeding to the next stage of production.
  • Operational knowledge of GEA granulator and fluid bed dryer.
  • Operational knowledge of Glatt fluid bed processor and associated equipment.
  • Operational knowledge of Glatt Wurster coating machine and Umang drug layering machine.
  • Operational knowledge of Dnk and Gansons shifter, Tapasya V-Blender, Shree Bhagwati octagonal blender and roll compactor LGC200, Gansons conical mill, and multimill.
  • Understanding of Oral Solid Dosage (OSD) formulation development, including the selection of raw materials, solvents, and plasticizers.
  • Experience with the scale-up and technology transfer of formulation processes from laboratory to commercial production.
  • Thorough understanding of regulatory requirements and industry standards for pharmaceutical processes, including current Good Manufacturing Practices (cGMP) and FDA guidelines.
  • Knowledge of quality control measures, including in-process monitoring and stage-wise testing.
  • Experience with equipment maintenance, troubleshooting, and optimization to ensure efficient and reliable production.
  • This revised version uses parallel structure and clearer phrasing for better readability.

Executive

The Madras Pharmaceuticals
Chennai , India
10 2011 - 02 2018
  • Managed daily manpower and monitored processes for various equipment, including:
  • Granulation: ACE Rapid Mixer Granulator, Shree Bhagwati Planetary Mixer, and Mass Mixer.
  • Milling: Cad Mill, Gansons Multimill, Cone Mill, and DNK 30" & 48" Vibratory Sifter.
  • Blending: Shree Bhagwati Octagonal Blender, Double Cone Blender, and Drum Blender.
  • Compression: Cad Press, Sejong 51/65 Station, Falcon Press IV, and Sejong Tablet Press.
  • Coating: DNK Coating Machines and Sejong Coating Machines.
  • Ensured quality through in-process checks, maintained online documentation, and verified cleaning and line clearance.
  • Implemented measures to reduce spillage and improve yields.
  • Maintained cGMP compliance on the shop floor and ensured daily sanitation.
  • Managed inward and outward entries for various products, including:
  • Sustained Release Tablets
  • Dispersible Tablets
  • Chewable Tablets
  • Mouth Dissolving Tablets
  • Bilayer Tablets
  • Tablet-in-Tablet formulation.

Production Officer

The Burgeon Pharmaceutical Pvt Ltd
Chennai , India
01 2011 - 10 2011
  • Managed daily manpower for granulation, dry syrup filling, labeling, and packing processes.
  • Monitored processes and performed in-process checks to ensure quality and efficiency.
  • Maintained online documentation, ensured line clearance, and verified cleaning procedures.
  • Implemented measures to reduce spillage and improve yields.
  • Maintained cGMP compliance on the shop floor and ensured daily sanitation.
  • Managed inward and outward entries for Shree Bhagwati Filling & Packing Machine operations for dusting powder and dry syrup.
  • Oversaw dusting powder and dry syrup granulation, filling and packing operations.

Education

B.Pharmacy - undefined

TN DR.MGR Medical University

Skills

  • Quality Management Systems: Calibrelog, DocPro, Trackwise
  • Enterprise Resource Planning: SAP
  • Production Planning: Planvisage
  • Logistics and Tracking: Leucine E-log, Velgenesi
  • Process Excellence:

-Process standardization

- Problem solving

- Automation

- Changeover time reduction

- Breakdown maintenance

- Idle time reduction

- Production wastage minimization

- Zero overtime

  • Operational Efficiency:

- OEE (Overall Equipment Effectiveness) support

- OPEX (Operational Excellence) support

  • Specialized Skills:

- Wurster coating

- Regulatory compliance

  • Soft Skills:

- Manpower management

- Mail handling

- Positive attitude

- Work planning and prioritization

- Teamwork

Accomplishments

  • Internship at 5Ws Consulting: Data integrity for the Pharmaceutical Industry
  • Strides Awards: Dream Team & Certificate of Appreciation

Languages

English
Fluent
Tamil
Native

Timeline

Senior Executive ( Shift Incharge - Production Planning & Execution)

Strides Pharma Science Ltd
02 2018 - Current

Executive

The Madras Pharmaceuticals
10 2011 - 02 2018

Production Officer

The Burgeon Pharmaceutical Pvt Ltd
01 2011 - 10 2011

B.Pharmacy - undefined

TN DR.MGR Medical University

Custom

I hereby declare that the above information are true & correct to the best of my knowledge and belief.

Custom

I hereby declare that the above information are true & correct to the best of my knowledge and belief.
VIJAYARAJ RAMACHANDRAN