Tom Reynolds
Leicester
Summary
Results-driven engineering leader specialising in capital project delivery from £1m to £10m+, with a focus on mechanical, electrical, and pneumatic systems. Proven ability to implement maintenance and reliability strategies that improve operational efficiency and ensure HSE compliance. Experienced in risk management through root cause analysis and dedicated to sustainability initiatives. Skilled in budgeting and project scheduling, with a proactive approach to driving continuous improvement.
Overview
17
17
years of professional experience
Work history
Engineering Manager
The Millboard Company Ltd
09.2023 - 10.2025
- - Led a multi-disciplinary engineering and maintenance function across a rapidly expanding manufacturing site, driving improvements to reliability, performance, and safety.
- - Developed engineering, maintenance, and asset strategies aligned with business growth and sustainability objectives.
- - Managed preventive/predictive maintenance, budgets, capex planning, and multi-year engineering roadmaps.
- - Supported R&D, NPD, QC, and Operations on new product/material development and technical readiness.
- - Implemented energy reduction initiatives supporting Net Zero targets.
- - Provided interim leadership to EHS
- Contributed to the Sustainability Committee as lead for Net Zero work stream
- Handled budgeting responsibilities, ensuring cost-effective operations.
- Led cost reduction initiatives with strategic planning.
- Coordinated with cross-functional teams to drive project success.
Engineering Projects Manager
The Millboard Company Ltd
11.2020 - 09.2023
- Delivered capital projects valued up to £10M, overseeing automated production lines from concept to commissioning.
- Managed contractors while ensuring compliance with CDM regulations and overseeing FAT/SAT processes.
- Integrated automation, robotics, and vision systems to enhance operational efficiency.
- Managed stakeholder relations, ensuring clear communication and satisfaction.
- Organised weekly progress meetings with stakeholders; ensured alignment between expected outcomes and progress.
- Promoted a culture of continuous improvement within the team; fostered innovation in problem-solving approaches.
Maintenance Manager
The Millboard Company Ltd
09.2019 - 11.2020
- Led maintenance operations, achieving increased uptime through effective CMMS-driven planning.
- Introduced reliability engineering principles to enhance operational consistency.
- Scheduled regular machine servicing to ensure uninterrupted function.
- Coordinated with external contractors to secure specialised services.
- Worked closely with operations department to prevent production interruptions.
- Handled emergency breakdowns, minimised downtime.
- Procured information from various vendors to support cost-effective purchasing.
- Contributed to development, implementation and execution of preventive maintenance schedule.
- Forged working relationships with suppliers and negotiated purchasing conditions.
Development & Maintenance Supervisor
The Millboard Company Ltd
01.2018 - 09.2019
- Supervise daily maintenance functions, confirming that resources are deployed towards key priorities to foster OEE enhancements and facilitate company growth.
- Prioritised urgent repair needs, minimising disruption to operations.
- Managed team rosters, ensuring adequate shift coverage at all times.
- Coordinated team tasks, resulting in efficient project completion.
- Maintained an orderly work area, promoting a safe and efficient workspace.
- Presented tool box talks
- Supervised maintenance team and reviewed completed work to evaluate performance.
- Diagnosed faults and carried out or assigned repair tasks to minimise downtime.
- Delegated tasks to carefully selected employees in alignment with resource management goals.
Development Engineer
The Millboard Company Ltd
02.2017 - 12.2017
- Engaged with operations to pinpoint improvements aimed at enhancing OEE and safety, compiled essential data and cost analysis for business case development, and directed implementation and benefit realisation.
- Identified technical malfunctions to facilitate prompt repairs and minimal downtime.
- Collaborated closely with cross-functional teams for project success.
- Assessed component stability performance in repeatable, safe manner.
Electrical Development Engineer
SPS Technologies
01.2014 - 02.2017
- Achieved process improvements across presses, grinders, and heat treatment systems.
- Executed hands-on electrical maintenance and implemented control upgrades.
- Developed new technologies for increased efficiency in manufacturing processes.
- Enhanced functionality with the design of innovative software applications.
- Handled troubleshooting tasks, ensuring smooth operation at all times.
Electrical Engineer / Apprentice
Electrical Design & Manufacturing (EDM)
07.2008 - 01.2014
- Achieved completion of Advanced Electrical Engineering Apprenticeship, gaining foundational skills.
- Engineered and implemented industrial electrical control systems for diverse applications.
- Assisted in significant commissioning projects, facilitating successful international installations.
- Supported team by demonstrating respect and willingness to help.
- Worked flexible hours, covering, weekends and bank holidays.
- Displayed energy and enthusiasm in fast-paced environment.
Education
NVQ Level 3 - Electrical Engineering
Leicester College
LeicesterIOSH - Managing Safely
IOSH
Introduction to Machinery Safety
TÜV
Project Fundamentals Qualification (PFQ)
APM
Project management Qualification (PMQ)
APM
06.2025 -
Skills
- Engineering leadership and team development
- Capital project delivery (£1m–£10m)
- Maintenance and reliability strategies
- Automation and controls expertise
- Continuous improvement
- HSE compliance and machinery safety
- Risk management and root cause analysis
- Sustainability and energy reduction initiatives
- Operations efficiency improvement
Timeline
Project management Qualification (PMQ)
APM
06.2025 -
Engineering Manager
The Millboard Company Ltd
09.2023 - 10.2025
Engineering Projects Manager
The Millboard Company Ltd
11.2020 - 09.2023
Maintenance Manager
The Millboard Company Ltd
09.2019 - 11.2020
Development & Maintenance Supervisor
The Millboard Company Ltd
01.2018 - 09.2019
Development Engineer
The Millboard Company Ltd
02.2017 - 12.2017
Electrical Development Engineer
SPS Technologies
01.2014 - 02.2017
Electrical Engineer / Apprentice
Electrical Design & Manufacturing (EDM)
07.2008 - 01.2014
NVQ Level 3 - Electrical Engineering
Leicester College
IOSH - Managing Safely
IOSH
Introduction to Machinery Safety
TÜV
Project Fundamentals Qualification (PFQ)
APM