Tamer Mousa

· Implemented and supported a Reliability-Cantered Maintenance (RCM) system , identifying methods to enhance equipment reliability, availability, and maintainability.

· Developed and managed annual maintenance budgets based on mechanical site priorities, ensuring alignment with operational goals and investment plans.

· Led technical evaluations of maintenance service offers, spare parts strategies, and investment projects to optimize asset performance and reduce lifecycle costs.

· Enhanced predictive and preventive maintenance plans within SAP-PM, leveraging data-driven insights and new technologies.

· Conducted design reviews to determine Mean Time Between Failures (MTBF) and maintainability, contributing to equipment reliability enhancements.

· Researched and implemented new maintenance techniques, technologies, and methods to reduce maintenance costs and improve equipment reliability.

· Implemented recommendations from internal and external sources to drive continuous improvement in maintenance processes and equipment performance.

· Led initiatives such as Root Cause Failure Analysis (RCFA) and FMEA (Failure Mode and Effects Analysis) to identify and eliminate equipment "bad actors," improving overall reliability.

· Developed and maintained a formal Critical Condition Levels system for major equipment, ensuring proactive maintenance planning and lean spare parts management.

· Conducted training sessions on new equipment, procedures, and systems to enhance team capabilities and knowledge.

· Ensured compliance with safety standards, statutory regulations, and company policies to maintain safe operations and equipment performance

· Collaborated with cross-functional teams to plan and execute investment projects aimed at increasing plant efficiency and reducing energy consumption in line with sustainability policies.

Additional Responsibilities:

· Contributed hands-on mechanical expertise when necessary, leading by example and fostering teamwork within the maintenance team.

· Updated technical documentation, procedures, and drawings to ensure accurate and up-to-date information for maintenance activities.

· Managed the installation and maintenance of a second-hand VRM grinding unit (GEBR. PFEIFFER MPS 4250BC) and associated packing plant.

· Oversaw inventory management, including maintaining records and ordering necessary supplies for ongoing operations.

· Coordinated and evaluated contractors involved in the project, ensuring adherence to project specifications and timelines.

· Directed the commissioning team during the startup of 1800 TPD Clinkerization plant, overseeing initial trial tests, cold run tests, and sequential startup procedures to ensure equipment operated within designated parameters.

· Collaborated closely with the mechanical team to address technical issues and implement modifications for optimal plant performance and efficiency.

· Directed, coordinated, and supervised mechanical maintenance activities for grinding area equipment such as Ball mills, VRMs, and Coal mills.

· Implemented modifications and proposals for new projects, assessing equipment performance and providing recommendations to improve maintainability and reduce maintenance costs.

· Ensured all maintenance services were delivered safely and efficiently, adhering to industry standards and regulations.

· Supervised erection projects for Gebr. Pfeiffer VRM mills in Egypt and the Middle East, ensuring successful installation and commissioning of critical equipment.

·Managed maintenance and after-sales services for Gebr. Pfeiffer VRM mills across the region, overseeing repairs, inspections, and troubleshooting to maximize operational efficiency .

·Completed comprehensive training at Gebr. Pfeiffer's head office in Germany, specializing in VRM mill installation, maintenance, and after-sales support .

·Assisted as a project manager for the erection and maintenance of a second-hand VRM (4750BC) in Turkey, contributing to project planning and execution to deliver quality outcomes .

· Successfully optimized maintenance programs resulting in improved reliability and reduced downtime for critical VRM and Kiln equipment.

· Implemented cost-effective modifications and projects that enhanced equipment performance and reduced long-term maintenance expenses.

· Developed and enforced safety protocols, fostering a culture of safety and compliance throughout maintenance operations.

· Directed, coordinated, and supervised all mechanical maintenance and workshop activities within the plant, focusing on Kiln, VRM, and Coal Mill operations.

· Implemented modification projects and new proposals to enhance equipment performance, maintainability, and reduce maintenance costs.

· Conducted regular evaluations of equipment performance, analyzing data to provide recommendations for optimizing maintenance strategies and improving reliability.

· Ensured all maintenance services were delivered safely and efficiently, adhering to industry standards, procedures, and safety regulations.

· Directed, coordinated, and supervised all mechanical maintenance and workshop activities within the Ball Mill, VRM, and Coal Mill areas of the plant.

· Ensured optimal equipment performance by implementing and overseeing weekly maintenance schedules and planned overhauls.

· Responded promptly to equipment breakdowns, diagnosed faults, and implemented effective repair solutions to minimize downtime.

· Supervised engineering and technical staff during equipment running and stoppage, providing guidance and support to ensure efficient operations.

· Managed the manufacturing and erection of steel structures, chutes, embedded parts, trusses, and other components related to plant operations.

· Implemented the erection of belt conveyors, overseeing the installation of accessories and ensuring functionality.