Summary
Overview
Work history
Education
Skills
Certification
Accomplishments
Timeline
Generic

Swapnil Suryavanshi

Dublin,Ireland

Summary

DeltaV Lead Engineer with 10 years of experience delivering automation solutions for the pharmaceutical and chemical industries. Skilled in the design, configuration, testing, and commissioning of Emerson DeltaV Distributed Control Systems (DCS) with deep expertise in batch automation. Proven track record in leading project execution from design through commissioning, mentoring engineering teams, and ensuring compliance with GMP, quality, and safety standards. Adept at client engagement, cross-functional collaboration, and optimizing project strategies to improve efficiency and reduce costs.

Overview

10
10
years of professional experience
1
1
Certification

Work history

Lead engineer

Emerson Automation Solutions
Dublin, Dublin
08.2023 - Current
  • As Lead Engineer at Emerson, responsible for leading design, configuration, implementation, and support for complex process automation projects.

Project Details:

1. Almac B16A API Expansion Project - Northern Ireland (Pharma-Batch | Aug 2023 - Present)

  • As Technical Lead on project , responsible for mentoring and guiding engineering team, coordinating with cross-functional disciplines, and interfacing directly with client to define scope, deliver technical solutions, and resolve issues.
  • Led design, configuration, testing and execution of FAT/SAT activities, ensuring system functionality and compliance with project specifications.
  • Assisted Project Manager in developing schedules and executing project strategies to optimize resources, improve efficiency, and reduce overall project costs.
  • Ensured project deliverables met scope, budget, and quality expectations while proactively addressing risks and changes in scope.

Senior Associate - Projects

Cognizant Technology Solutions
Pune, India
10.2022 - 08.2023


Project Details:

1. Eli Lilly - Limerick, Ireland (Pharma-Batch | Oct 2022 - Aug 2023)

  • Design, configuration and testing of Control module classes, Composites for Lilly Arctic library.
  • Designed FRS, FDS and DDS for Utilities and downstream areas.
  • Collaborated with client to review process requirements and recommend strategy adjustments to align with project needs.
  • Coordinated with CSV, Quality Assurance, developers, and project managers to define project scope.
  • Executed SFAT scripts using Kneat platform, ensuring system validation and compliance.
  • Trained and mentored team members in batch automation processes, promoting knowledge transfer and standardization.

System Engineer

Emerson Export Engineering Centre
Pune, India
06.2015 - 09.2022
  • During past years, was responsible for developing DeltaV programming and commissioning, for Bristol Myers Squibb - Ireland, Novartis Milling and Blending Library Standardisation -UK, Huntsman Apex - Singapore

Project Details:

1. Bristol Myers Squibb- Ireland (Pharma-Batch | Feb 2017 - Oct 2017 EEEC | Nov 2017 - Sept 2022, On-site BMS)

  • Served as Downstream Lead for NPI projects, overseeing configuration of equipment modules, phases, and recipes for Buffer Prep, Buffer Hold, Caustic Dilution, Bioreactors, Chromatography, Column Packing, Ultrafiltration, Viral Filtration, and Purification Hold Vessel.
  • Conducted FAT activities with customer for phase and EM testing, including error log resolution.
  • Led commissioning activities for critical process units across upstream and downstream areas.
  • Executed Automation Change Controls, supported PQ/OQ testing for MES recipes, and validated MES–DeltaV interface.
  • Designed test scripts using HPALM tool and provided on-call production support.
  • Supported DeltaV upgrade FAT/SAT and contributed to design/implementation for multiple product introduction projects.


2. Novartis Milling and Blending Library Standardisation - UK (Chemical-Batch | Jul 2016 - Jan 2017)

  • Contributed to global standardisation of Milling & Blending process automation libraries for deployment across multiple Novartis sites.
  • Configured and tested CM/EM classes, databases, and batch phases/recipes.
  • Conducted graphics testing, code review, and project detail design documentation.
  • Supported SFAT execution, including remote testing for Novartis Ringaskiddy, Cork site.

3. Huntsman Apex - Singapore (Chemical-Batch | Jul 2015 - Jun 2016)

  • Configured and tested graphics, Landing modules, I/O databases, and equipment modules.
  • Designed and implemented batch logic including EQM, phases, and recipes.
  • Provided remote FAT support from EEEC Pune to EPM Singapore, ensuring seamless project execution.

Education

B.Tech - Instrumentation & Control Engineering

College of Engineering Pune

Skills

  • Emerson DeltaV DCS Design & Configuration
  • Batch Automation (ISA-88/ISA-95)
  • FAT/SAT Leadership & Validation (CSV, OQ, PQ)
  • Control Logic & Recipe Development
  • MES–DeltaV Integration
  • Technical Documentation (FRS, FDS, DDS)
  • GMP, GAMP5 & Regulatory Compliance
  • Team Leadership & Mentorship
  • Project Scheduling & Cost Optimization
  • Client & Vendor Coordination

Certification

  • 7009 - DeltaV Implementation -I
  • 7016 – DeltaV Batch Design
  • PCSD EM Implementation
  • Pharma Validation Training
  • 7080 - Syncade Overview Training
  • 7083 – Syncade Equipment Tracking
  • 7095 – Syncade Recipe Authoring

Accomplishments

  • Huntsman project was recognized by PSS management for successful system delivery and site acceptance tests. Received an Spot award from Emerson Front Office, Singapore.
  • Received Performance Award from EEEC, Pune for Novartis Milling and Blending, Library Standardisation
  • Recognition from BMS, Ireland customer for CIP process performance improvement and for New Product Introduction projects design, implementation and commissioning.

Timeline

Lead engineer

Emerson Automation Solutions
08.2023 - Current

Senior Associate - Projects

Cognizant Technology Solutions
10.2022 - 08.2023

System Engineer

Emerson Export Engineering Centre
06.2015 - 09.2022

B.Tech - Instrumentation & Control Engineering

College of Engineering Pune
Swapnil Suryavanshi