Summary
Overview
Work history
Education
Skills
Timeline
Generic
SURESHBABU K

SURESHBABU K

JUBAIL,SAUDI ARABIA

Summary

Proficient Control & Instrumentation Project Engineer with 17+ years of experience driving over three projects to completion. Skilled in overseeing technical staff ensuring that projects are completed on schedule, within budget and according to specifications. Able to work on own initiative and as part of a team, Proven leadership skills involving managing, developing & motivating team to achieve objectives.

  • Construction & Commissioning of complete Instrumentation & Control system package that includes Installation of field instruments.
  • Maintenance activities, Plant initial start-up and shutdown activities etc.
  • Instrument I/O List, Instrument specification sheet (ISS), ILD, Terminals Block diagrams & Interconnection diagrams, Block diagrams, Project Specification & Datasheets.Design Process and Instrumentation Diagrams (P&ID's) which define key system parameters such as Set Points, Control Sequences, Flows, Pressures and Temperatures.

Overview

17
17
years of professional experience

Work history

PROJECT ENGINEER

FADHALI GAS PLANT-SAUDI ARAMCO
, Saudi Arabia
11.2017 - Current
  • Gave presentations of completed work to managers.
  • Responsible for Construction & Commissioning of complete Instrumentation & Control
    system package that includes Installation of field instruments like smart transmitters,
    indicators, fire and gas sensors, vibration sensors, gauges, valves, analyzer and other
    various instruments.
  • Responsible for site activity & Co-ordination of E & I Maintenance & Reliability Department.
  • Supported project engineer on various tasks.
  • Monitored multiple databases to keep track of all company inventory.
  • Delivered an exceptional level of service to each customer by listening to concerns and answering questions.
  • Developed new process for employee evaluation which resulted in marked performance improvements.
  • Assisted in planning site layouts and blueprints.

PROCESS CONTROL ENGINEER

SATORP (Saudi Aramco Total Refining and Petrochemical)
JUBAIL, SAUDI ARABIA
11.2011 - 09.2017
  • Provided troubleshooting and technical support on a daily basis for the business team members.
  • Ability to work in a dynamic environment and Knowledge of ESD, MOS & PI system.
  • Organize and/or participate in the troubleshooting meetings.
  • Updated and provided DCS displays and alarming for environmental limits in all units.
  • Worked with project and process engineers to develop, start up, and document new processes.
  • Responsible for programming, testing, and start-up of control system for new project.
  • Coordinated contractors' work of installing process control instrumentation.
  • Trained process operators and electrical and instrumentation technicians on both regulatory and supervisory controls.
  • Port activities: Marine loading arm controlling & Product loading sequence activities support to operation (VRU, MLA controlling logic trouble shooting, SOE report & analysis).
  • Review and Redesign Complex Control loops & Emergency Shutdown systems with respect to Conversion Units like FCC/Hydrocracker/Alkylation, etc.

SYSTEM ENGINEER

Invensys India Private Limited @ Reliance Refinery
JAMNAGAR, INDIA
05.2008 - 10.2011
  • Involving regular maintenance activities of Foxboro Applications (DCS, TAS & Offsite system).
  • MCT DCS Up-gradation & Maintenance Support.
  • Trouble shootings of Foxboro I/A series software versions, hardware’s.
  • Updating of I/A series release software & Good knowledge of Process Automation System.u
  • Up-gradation & Maintenance of Advance offsite Applications (OMIS,TIS,BOSS) and Terminal Automation system (FoxTAS).
  • Trouble shootings of Foxboro I/A series software versions, hardware’s
  • Development of System Configuration, BOM and FDS.
  • Reviewing of instrument loop diagrams, junction box wiring diagrams, Marshaling wiring diagrams, system interconnection wiring diagrams for Foxboro DCS.
  • Experience on Fiber optic cable splicing activities, Fiber termination & Link testing

INSTRUMENTATION ENGINEER

BHARAT ALUMINIUM COMPANY (BALCO-540 MW CPP)
Chattisgarh, INDIA
09.2006 - 04.2008
  • Trouble shooting of tuning of Controllers & Loop Processors for automatic control of Drum level, Furnace draught, Combustion control, MS temperature control, Dearator Pressure & temperature control.
  • Servicing, Installation & Calibration of Electrical actuators of make Auma, Rotorque, Barnard; Tet & Pneumatic actuators make ARCA, Forbes marshal and MIL Control.
  • Calibration & maintenance of Analytical instruments such as Conductivity meter, PH Meter, O2 analyzer, Pressure, Level, and Flow & Temperature transmitter (Make: Rose mount, Honeywell, Foxboro, etc.).
  • Supervision of instruments air, impulse lining calibration and commissioning of PT, TT, FT, dampers with position transmitter Rosemount.

Education

BACHELOR DEGREE oF INSTRUMENTATION - INSTRUMENTATION

ANNA UNIVERSITY
2006

Skills

  • Project and System engineering of projects implementing the Foxboro I/A series Distributed Control System, Offsite Applications
  • In Foxboro and YKGA systems, Review, Redesign Complex Control loops, Emergency Shutdown systems & Supervision of system installation, plant commissioning and start-up
  • Detailed Design Drawings for Instrumentations
  • Detailed preparation of the control logics in Foxboro software
  • Control loops tuned and optimized for process plants
  • Design fully redundant and auto switchover control systems for critical process systems
  • Loading Arm sequence control logic & VRU trouble shooting
  • Reduced process alarms with alarm rationalization
  • Quality check verified based on instrument data sheet
  • Finalizing Logics/Controls Development of Process Control Narratives/Schematics
  • Configuration of 3rd party communication systems with DCS (OPC, Analyzer PLC & Metering Skid PLC, etc)
  • Experience in the various project implementation step like FAT, SAT & FDS review
  • Thorough knowledge and hands on experience in various Offsites (Invensys) applications like TIS (Tank Inventory system), BOSS (Blend optimization and Supervisory system), OMM (Order movement manager), BTM (Batch Tracking manager), AMADAS (Analyzer maintenance and data acquisition system) and other supporting sub-systems
  • Able to read and implement logic and hook up diagrams
  • Experience in field Instruments Batch Control Unit, Mass Flow Meter, DSSV, Pressure Transmitter, Level Transmitter, MOV, ROV and Tank Gauging System

Timeline

PROJECT ENGINEER

FADHALI GAS PLANT-SAUDI ARAMCO
11.2017 - Current

PROCESS CONTROL ENGINEER

SATORP (Saudi Aramco Total Refining and Petrochemical)
11.2011 - 09.2017

SYSTEM ENGINEER

Invensys India Private Limited @ Reliance Refinery
05.2008 - 10.2011

INSTRUMENTATION ENGINEER

BHARAT ALUMINIUM COMPANY (BALCO-540 MW CPP)
09.2006 - 04.2008

BACHELOR DEGREE oF INSTRUMENTATION - INSTRUMENTATION

ANNA UNIVERSITY
SURESHBABU K