Stephen Hall
Barnard Castle,County Durham
Summary
I am an experienced Manufacturing Operator adept at learning new roles quickly and adapting to changing demands. I am able to train and mentor new team members on manufacturing operations, equipment care and tool use.
I offer strong problem-solving skills often working alongside the area Engineering Technicians to resolve issues, I have a keen eye for detail which enables me to often identify and resolve problems. I am knowledgeable about maintaining high safety standards and supporting team efforts. I am ready to use and develop communication, time management, and technical skills in the Engineering Technician role.
I consider myself a dependable professional with keen interest in operational roles, bringing strong problem-solving abilities and effective communication skills. I can demonstrates robust analytical thinking and teamwork capabilities, making significant contribution to operational excellence. I am committed to driving productivity and fostering a culture of continuous improvement.
I am a reliable and resilient team player, committed to managing ongoing product flow through production lines. I am a quick-learner confident at following complex instructions in fast-paced environments.
I consider myself a resourceful individual with strong foundation in mechanical engineering and problem-solving skills. I am focused on driving innovation and contributing to significant projects in an Engineering Technician capacity.
Overview
37
37
years of professional experience
Work history
Manufacturing operator
GSK
Barnard Castle, County Durham
2023.01 - Current
- Collaborated with engineering teams to optimise machine performance and output.
- Conducted routine checks on machinery, identifying potential issues before it escalated into problems.
- Enhanced safety procedures with thorough site inspections, risk assessments, and equipment testing.
- Ensured product quality by implementing rigorous checks at each manufacturing stage.
- Managed time effectively to complete all tasks within allocated schedules.
- Followed detailed assembly instructions to meet exact specifications for each product run.
- Maintained clean working environment, promoting worker safety and productivity.
- Managed safe disposal of waste material following company protocols and environmental regulations.
- Reduced machine downtime for increased production efficiency through regular maintenance and timely troubleshooting.
- Participated in regular team meetings providing valuable input on process improvements.
- Responded promptly to work orders and production schedules for timely task completion
- Stored raw materials and finished goods in designated areas to minimise damage.
- Coordinated with Engineering teams to promptly resolve equipment breakdowns.
- Reported any accidents, incidents or near misses occurring in workplace during shift.
Maintenance Engineer
Aldi
Darlington, County Durham
2022.01 - 2022.12
- Carried out on-site quality inspections, identifying areas for improvement and implementing necessary changes.
- Reviewed and maximised fabrication efficiencies, employing organisation and efficiency to optimise project flow.
- Performed visual inspections of finished structures, verifying compliance with regulations and making adjustments with appropriate welder to meet task specifications.
- Safely operated heavy machinery, such as telehandlers and 360 degree excavators to perform lifting operations to highest standards.
- Measured welding components using Vernier gauge and weld throat depth tool, constantly ensuring compliance with task specifications.
- Ensured health and safety requirements were consistently adhered to for continued compliance with ISO 9001 regulations.
- Organised and cleaned workspace regularly to optimise workflow in busy environment.
- Maintain quality standards throughout welding production processes through continued evaluation of ongoing jobs .
- Ensured appropriate and high quality welding of parts such as fire escapes and safety barriers .
- Coached and mentored junior team members, improving overall team productivity and performance.
- Handle welder safely and responsibly throughout welding, maintaining staff safety and equipment care.
- Inspection and servicing of mechanical and electrical fork lift trucks.
- Maintenance and fault diagnosis of wet cell and Lithium batteries.
- Support installation and commissioning of air handling units for both ambient and -40 degree environments.
- Performed regular planned preventative maintenance on wide range of food industry machinery.
- Ensured optimal machine performance with regular maintenance and calibration.
- Responded quickly to emergency situations ensuring minimal production delays.
- Improved plant safety through strict adherence to health and safety regulations.
- Averted major production losses by identifying and fixing faults swiftly in machines.
- Maintained accurate and up-to-date records of equipment maintenance activities and repairs.
- Carry out inspection routines on bearings and bushings and performing lubrication or replacing as necessary
- Carry out regular inspections of hydraulic fittings, pipework, spool blocks and fluid levels, addressing faults as and when necessary.
Maintenance Engineer/ Welder fabricator
Self Employed
Barnard Castle, County Durham
2007.08 - 2022.01
- Carried out on-site quality inspections, identifying areas for improvement and implementing necessary changes.
- Used MIG and spool gun to perform high volume multi run aluminium welding of structural bracket components.
- Effectively read CAD drawings to carry out assessment and fabrication with exceptional precision.
- Reviewed and maximised fabrication efficiencies, employing organisation and efficiency to optimise project flow.
- Performed visual inspections of finished structures, verifying compliance with regulations and making adjustments with appropriate welder to meet task specifications.
- Accurately read and interpreted blueprints to fabricate bespoke staircases, personal and agricultural structures, consistently meeting project goals.
- Safely operated heavy machinery, such as telehandlers and 360 degree excavators to perform lifting operations to highest standards.
- Measured welding components using Vernier gauge and weld throat depth tool, constantly ensuring compliance with task specifications.
- Ensured health and safety requirements were consistently adhered to for continued compliance with ISO 9001 regulations.
- Organised and cleaned workspace regularly to optimise workflow in busy environment.
- Maintain quality standards throughout welding production processes through continued evaluation of ongoing jobs .
- Ensured appropriate and high quality welding of parts such as fire escapes, safety barriers and structural beams.
- Assessed surface condition of all materials before spot welding.
- Handle welder safely and responsibly throughout welding, maintaining staff safety and equipment care.
- Performed regular planned preventative maintenance on wide range of agricultural and food industry machinery.
- Carry out inspection routines on bearings and bushings and performing lubrication or replacing as necessary
- Carry out regular inspections of hydraulic fittings, pipework, spool blocks and fluid levels, addressing faults as and when necessary.
- Cut materials with precision using power saws, achieving accurate results.
- Collaborated effectively with employees and additional sub-contractors for project completion.
- Demonstrated proficiency in MIG, TIG and stick welding for varied project requirements.
- Ensured safety regulations were adhered to, promoting safe working environment.
- Delivered quality workmanship with adherence to required standards.
- Performed technical drawings interpretation accurately, minimising errors in final output.
- Altered products according to customer requests while ensuring structural integrity was maintained.
- Met tight deadlines by managing time and resources effectively.
- Fabricated component pieces and built structures from start to finished product.
- Removed rough spots using portable grinders, hand files and scrapers.
- Interpreted engineering drawings to meet required fabrication specifications.
- Cut and handled metal and associated materials with care to eliminate damage.
- Communicated with site teams to aid smooth project completion.
- Constructed durable rural infrastructures such as barns and storage facilities.
- Inspected farm equipment regularly, ensuring operational efficiency.
- Completed emergency field-based repairs quickly and accurately, limiting operational disruptions.
- Identified faults in hydraulic and mechanical equipment and implemented corrective action to restore function.
- Replaced fluids and lubricants to maintain equipment safety and function, reducing breakdowns and risk.
Production Manager
GSK
Barnard Castle, County Durham
2000.01 - 2007.04
- Coordinated preventive maintenance on existing and new production equipment, including routine calibration.
- Held team meetings to discuss product value and vision while allowing team members to give ideas and suggestions.
- Managed materials to keep up with production goals and meet customer demands.
- Coordinated closely with quality control regarding products awaiting dispositions.
- Maintained material inventories to meet production schedules.
- Established and adjusted work procedures to meet production schedules.
- Oversaw continuous improvement initiatives to drive gains in quality, flow and output.
- Planned production operations while establishing priorities and sequences for manufacturing products.
- Reviewed technical issues and implemented corrective action plan, leading to schedule adherence.
- Developed and maintained clear communication and rapport with plant personnel.
- Contributed to new plant start-up and implementing processes for manufacturing, shipping and receiving and inventory management.
- Assessed and trained personnel for promotion to cross-functional operations.
- Directed and motivated 12-person team of production staff.
- Optimised scheduling based on deep expertise of machine capacities and equipment.
- Evaluated current production processes and made forward-thinking adjustments to improve output.
Production Supervisor
GSK
Barnard Castle, County Durham
1995.01 - 2000.01
- Established clear priorities and production quality standards.
- Kept work environments safe and efficient at all times.
- Set and revised production schedules to meet changing demands.
- Collaborated with other leaders and executives to direct workflow and support operations.
- Interpreted work order information and specifications to plan, schedule and complete jobs precisely.
- Reduced obstacles and variables to maintain production performance and meet deadlines.
- Prepared in advance for and addressed production problems, material deficits, equipment failures and unavoidable delays.
- Resolved issues quickly to maintain productivity goals.
- Achieved on-time shipments goal by empowering employees to continued success.
- Monitored materials use to identify concerns and keep costs low.
- Oversaw equipment modifications and upgrades.
Production operator
GSK
Barnard Castle, County Durham
1992.08 - 1995.01
- Inspected production equipment to identify malfunctions, arranging prompt repair to maintain production capacity and quality.
- Performed frequent in-process tests, yield calculations, running checks and product sampling to ensure production meets predefined quality attributes.
- Completed daily shift reports, accurately capturing volume outputs, overall equipment effectiveness and adherence.
- Operated manual and battery operated trucks to safely transport and move products within production area.
- Operated manufacturing and production equipment safely and effectively to consistently exceed production targets.
- Carried out meticulous setting changes between products, ensuring correct machinery configuration.
- Managed product flow through production lines, inspecting and sorting products according to quality assurance guidelines.
- Closely monitored machinery performance for defects or malfunction, reporting issues to engineering for swift repair.
- Maintained excellent cleanliness of working areas to meet health and safety best practices.
- Ensured appropriate clothing and protective gear was worn at all times to uphold high safety standards.
- Routinely lifted loads of up to 25kg, applying manual handling techniques correctly to minimise risk of injury.
- Facilitated smooth shift transitions, conducting effective shift relief to ensure efficient communication and handover.
- Monitored, reported and recorded incidents, abnormalities and deviations, taking immediate corrective action to maintain production flow.
- Promoted best practice amongst team of 12.
- Maintained and repaired mechanical equipment, employing electrical and mechanical knowledge to diagnose and correct any malfunctions.
- Successfully troubleshot various equipment issues, promptly resolving technical issues to ensure equipment was working to highest standard.
Army Engineering Apprentice
HM Forces
Wokingham, Berkshire
1989.01 - 1992.01
- Maintained 100% accountability of all assigned equipment.
- Carried out thorough, precise maintenance and servicing to Scammel commander wagons and Challenger 2 tanks machinery for optimised equipment performance.
- Safely and responsibly drove, operated and maintained tracked heavy tanks.
- Demonstrated discipline, teamwork and integrity.
- Maintained high level of attention to detail whilst performing routine checks on critical equipment.
- Operated lathes, mills and drills for precise component manufacturing.
- Used hand and machine tools to work metal to fine tolerances.
- Measured and positioned metal stock or castings in preparation for machining.
- Joined metal workpieces using soldering and welding materials.
- Conducted routine checks on vehicle, ensuring mechanical soundness.
- Diagnosed mechanical faults for effective problem-solving.
- Repaired mechanical faults with precision to restore vehicle functionality.
- Assisted colleagues with challenging mechanical problems, improving team productivity.
- Identified mechanical problems promptly to avoid disruption in operations.
Education
City and Guilds Level 3 - Vehicle Mechanics
Princess Marina College
Arborfield GCSE -
Teesdale Comprehensive School
Barnard Castle1988-07
Skills
- Team player
- Attention to detail
- Self-motivated
- SAP skills
- Diligent work ethic
- Steel fabrication
- MIG welding, MMA welding, TIG welding
- Workshop machinery
- Mechanical assembly
- Quality inspection
- Preventative maintenance
- Technical troubleshooting
- Equipment calibration
- Machine routine maintenance
- Hydraulic systems understanding
Timeline
Manufacturing operator
GSK
2023.01 - Current
Maintenance Engineer
Aldi
2022.01 - 2022.12
Maintenance Engineer/ Welder fabricator
Self Employed
2007.08 - 2022.01
Production Manager
GSK
2000.01 - 2007.04
Production Supervisor
GSK
1995.01 - 2000.01
Production operator
GSK
1992.08 - 1995.01
Army Engineering Apprentice
HM Forces
1989.01 - 1992.01
City and Guilds Level 3 - Vehicle Mechanics
Princess Marina College
GCSE -
Teesdale Comprehensive School