Summary
Overview
Work history
Education
Skills
Personal Information
Affiliations
Certification
Languages
References
Timeline
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Siva Thanikaikumaran

Siva Thanikaikumaran

Division Quality and Lean Manager
High Wycombe,Buckinghamshire

Summary

Accomplished professional with expertise in Quality Assurance and Strategy Leadership, specialising in quality management and lean practices. Demonstrates a strong commitment to customer satisfaction and continual process improvement. Experienced in focusing continuous improvement with proven track record of streamlining processes and enhancing operational efficiency. Achieves significant cost reductions and productivity gains through application of Lean Six Sigma methodologies and data-driven decision making. Proven ability to manage stakeholder relationships effectively while maintaining an organised and detail-oriented approach. Known for accountability, ownership, and fostering company culture and values. An energetic and dynamic leader emphasise health and safety at workplace, provide training and development to foster “Quality and Lean Culture.” Excellent leadership skills and team worker encourages cohesion and commitment through identification and development of potential and management of resources. Conscientious in approach with a strong desire to win and meet stakeholder expectations. Possesses strong analytical skills and outstanding communication abilities, ensuring seamless collaboration and problem-solving. Committed to elevating operational standards and fostering continuous improvement.

Overview

29
29
years of professional experience
8
8
years of post-secondary education
5
5
Certification

Work history

Division Quality and Lean Manager

Parker Hannifin Manufacturing Ltd
Barnstaple, Devon
03.2019 - Current
  • Head of Quality and Continuous Improvement, Led development of Quality and Lean strategies across UK and Ireland sites
  • Drive efficiency improvements in core processes while ensuring long-term adoption of strategic initiatives
  • Executed Shingijutsu kaizen in September 2024 surpassing corporate targets with £1094k hard savings
  • Drove Quality PPM decrease from 562 to 154 with Zero Defects strategy
  • Managed £2.6M investment in robot-tended machinery to achieve significant efficiency improvements
  • Led successful office-based kaizen transformation projects in Engineering, Quotation teams to remove non-value-added activities, improve the WIN rate from 18% to >35%
  • Led operations secondment to enhance production processes and operational KPIs
  • Implemented division lean initiatives improving cash flow and return on sales metrics
  • Facilitated Parker Operating Protocol workshops to streamline processes, resulting in £800K savings pipeline
  • Increased employee engagement by over 70% through site-wide kaizen involvement
  • Designed NCR system delivering £336k COPQ savings with a 72% productivity increase
  • Demonstrated effective use of Lean tools aligning strategy and improvement metrics
  • Specialised in delivering internal training on lean methodologies such as Kanban, SMED and 5S+S
  • Directed and facilitated A3 problem-solving with supply chain team to cut division inventory by over 15%

Plant Quality Manager

Parker Hannifin Manufacturing Ltd
Barnstaple, Devon
01.2017 - 03.2019
  • Directed Quality function ensuring strategic alignment and operational effectiveness
  • Developed efficient QMS systems ensuring compliance with statutory and international standards
  • Promoted a safety-first culture while driving quality improvements to achieve zero defects
  • Coordinated customer issue management and ensured full resolution through 8D and A3 methodologies
  • Secured IATF 16949 certification from inception, boosting OEM business growth by £7M+
  • Successfully managed quality KPIs, bringing them from out-of-control to under-target levels
  • Enhanced subsea market segment growth by deploying DMAIC process in manufacturing
  • Led division-wide POP initiatives to foster customer service excellence
  • Managed collaborative efforts to enhance product development by implementing APQP processes
  • Conducted internal and external audits ensuring ISO 9001, IATF 16949 compliance

Division Quality Manager

Parker Hannifin Manufacturing Ltd
Milton Keynes, Buckinghamshire
10.2014 - 12.2016
  • Directed quality initiatives and sustained quality culture within division
  • Achieved 'B' supplier rating from key Semi-Conductor Customer first time ever from 'E' in Quality resulting improved Sales and increased opportunities for winning new business
  • Established rigorous testing protocols to ensure superior product quality.
  • Achieved significant reduction in Customer RPPM and Suppliers SRPPM
  • Developed and launched a Suppliers Scorecard to assess suppliers on safety, quality, continuous improvement, cost and sustainability

Quality Leader

Emerson Process Management
Slough, Berkshire
07.2009 - 09.2014
  • Led global quality assurance for density and viscosity products, ensuring compliance with quality standards
  • Oversaw quality and reliability evaluations at Slough location of Micro Motion
  • Established effective process for handling customer issues efficiently
  • Commissioned state-of-the-art calibration stands for liquid density meters
  • Managed relocation of products from UK site to Mexico, driving significant quality advancements
  • Led cross-site quality improvement initiatives across global Micro Motion manufacturing locations

Senior Quality Engineer

Cummins Engine Company ltd
Darlington
05.2004 - 02.2009

Quality Engineer, Mini Assemblies (Toyota Avensis Models)

Bristol Bending Sanoh Ltd, UK
Bristol
02.2002 - 04.2004

Project Leader, MSc Project (Education)

A & M Hearing Ltd
Three Bridges
01.1999 - 06.1999

NDT Quality Engineer

Kalva Institute of NDT and Quality Management
India
08.1996 - 02.1998

Education

Master of Science - Design & Manufacturing Management

Southbank University
City of London
09.1999 - 06.2001

Bachelor of Aeronautical Engineering - Engineering

The Aeronautical Society of India
New Delhi, India
09.1992 - 06.1996

Diploma - Aeronautical Technology

Hindustan Institute of Engineering Technology
Chennai, India
09.1992 - 06.1995

Skills

  • Quality Assurance and Strategy Leadership
  • Quality management and lean practices
  • Customer satisfaction
  • Continual process improvement
  • Stakeholder relationship management
  • Organised and detail-oriented
  • Accountability and ownership
  • Company culture and values

Personal Information

  • Nationality: British
  • Married with 3 children

Affiliations

  • cycling
  • cricket

Certification

· Six Sigma Black Belt – Trained and Qualified at Cummins Engine Company Ltd, UK

· Certified by Shingijutsu Corporation for kaizen participation in Japan.

· Lean Core Tools trained (Lean Boot Camp 3 certified)

· Chartered Quality Professional, The Chartered Quality Institute, UK

· Zero Defects Leadership – Smallpeice Ltd

· Core Tools trained – DFMEA, PFMEA, Control plan, MSA, CpK, PPAP, Poke-Yoke, 8D, QFD

· IATF 16949 Trained Auditor – LRQA

· VDA 6.3 Trained Auditor- Quality Partners Ltd

· ISO9001&14001 Trained Auditor – LRQA

· Health and Safety Standard ISO45001

· Trained Auditor for Internal and Supplier quality systems audits to ISO 19011:2002, UK

· Trained on ISO 17025 uncertainty analysis as per M3003 standard (equivalent to GUM), UK

· LEVEL 11 Certified in UT, RT, MPT & PT as Per ASNT- SNT-TC-1A standards

Languages

Tamil
Fluent

References

References available upon request.

Timeline

Division Quality and Lean Manager

Parker Hannifin Manufacturing Ltd
03.2019 - Current

Plant Quality Manager

Parker Hannifin Manufacturing Ltd
01.2017 - 03.2019

Division Quality Manager

Parker Hannifin Manufacturing Ltd
10.2014 - 12.2016

Quality Leader

Emerson Process Management
07.2009 - 09.2014

Senior Quality Engineer

Cummins Engine Company ltd
05.2004 - 02.2009

Quality Engineer, Mini Assemblies (Toyota Avensis Models)

Bristol Bending Sanoh Ltd, UK
02.2002 - 04.2004

Master of Science - Design & Manufacturing Management

Southbank University
09.1999 - 06.2001

Project Leader, MSc Project (Education)

A & M Hearing Ltd
01.1999 - 06.1999

NDT Quality Engineer

Kalva Institute of NDT and Quality Management
08.1996 - 02.1998

Bachelor of Aeronautical Engineering - Engineering

The Aeronautical Society of India
09.1992 - 06.1996

Diploma - Aeronautical Technology

Hindustan Institute of Engineering Technology
09.1992 - 06.1995
Siva ThanikaikumaranDivision Quality and Lean Manager