SHIBIN FRANCIS

Quality Engineer-

• Daily running of QMS. Inspection goods inwards.
• Inspection goods outwards.
• Handling and quality control issues on the production line.
• Handling of Customer complaints. Handling of Corrective and Preventive Actions (CAPA).
• Handling of Supplier corrective Action Report (SCAR).
• Internal Audit and External ISO 9001 2015 audit.
• Implemented Advanced Product Quality Planning (APQP) to ensure seamless project development and adherence to quality requirements.
• Drafted corrective actions for non-conforming products and continued quality improvements.
• Conducted training sessions to improve team's understanding of quality assurance protocols.
• Collaborated with suppliers for improved raw material quality.
• Liaised with suppliers and customer over order fulfilment issues; strengthened supplier relationships.
• Led and coordinated Production Part Approval Process (PPAP) submissions, achieving compliance with customer and industry standards.
• KPI reports to illustrate overall performance.
• Conducting Failure Mode and Effects Analysis (FMEA) with the Quality Control team to identify potential risks and implement preventive measures, reducing defects.
• Managing machine calibration and certification for guaranteeing optimal performance.
• Investigated product complaints with thorough root cause analysis. Optimized manufacturing processes through the application of Lean and Six Sigma principles.

Heath and safety Officer-

• Enhanced staff understanding of health and safety protocols by conducting training sessions.
• Conducted regular site inspections for a safer working environment.
• Maintained safety records, permits, certifications, and documentation for audits and inspections
• Promoted a positive culture of safety awareness throughout the company.
• Managed risk assessments to identify potential hazards in the workplace.
• Streamlined reporting procedures for better documentation of incidents and near-misses.
• Collaborated with management teams in developing effective safety policies.
• Maintained records accurately which facilitated efficient tracking of incidents and improvements.
• Facilitated fire drills for enhanced preparedness during emergencies.
• Investigated incidents thoroughly, ensuring future preventive measures were set in place.
• Established emergency response plans, improving readiness in crisis situations.
• Coordinated first aid training sessions, increasing staff competency in managing medical emergencies.
• Recommended changes to work practices that resulted in safer operations.

• Reported faults, damages and Control Check Point (CCP) rejections. Trained production team on quality control measures to improve product excellence. Approved or rejected raw materials and products following established quality standards, documenting relevant information. Supervised product dispatch, verifying finished products met company standards. Check the operational condition of instruments, maintenance or calibration needs, and proper storage system. ISO 9001-2015 Quality audit. Maintained clean, organized laboratory workspace to comply with hygiene and safety standards. Performed routine maintenance on laboratory equipment, preventing malfunctions and downtime. Assembly and testing of the materials using testing procedures. Transformer core testing (No load). Laboratory testing (franklin test, SST testing, Grain Viewer, Coating adherence test, bending test). Participates in project planning and assists in establishing. Address supplier quality issues and investigate customer complaints. Reduced customer claims 30% through effective application of Statistical Process Control (SPC) principles. Resolved issues through troubleshooting and root cause analysis to prevent repeat concerns. Implemented Six Sigma and Lean methodologies for improved quality outcomes. Analyzed failure modes in line with Failure Mode & Effects Analysis (FMEA) framework to tackle recurring faults.

• Identified structural and material defects and provided remedies. Interpreting test results. Completing test reports, and presenting findings. Maintaining NDT equipment. Conducted tests to evaluate parts for acceptance or rejection.

• Led quality audits to identify and implement product and process improvement opportunities. Performed visual inspections of raw materials, components and subassemblies in line with inspection plans to guarantee cohesive outputs. Finished product inspection. Assigning tasks to technicians, and returning defect items. Review clients' specifications and scopes of work, Prepare detailed NDT procedures to achieve maximum productivity in accordance with specified quality. Laboratory testing (Mechanical Testing). Initiating and performing defined quality activities leading to new or improved processes. Performed routine maintenance on laboratory equipment, preventing malfunctions and downtime. Tested products and raw materials against Quality Control (QC) standards. Monitored operations and recommended actions to stabilize production, minimizing defects by 15%.

• Visual inspection. Maintaining quality department records. Chemical analysis, sample preparation. Handled customer complaints, providing appropriate solutions to guarantee positive outcomes.

• Conducting visual inspection. Penetrant testing. Inspect products to ensure that, it meet quality standards. Monitor production operations to ensure conformance to company specifications. Maintain the laboratory reports and data entry.