Sanjay Raveendran

Key Achievements

• Consistently completed all projects successfully within strict timeframes, to exceptional quality, while communicating progress to clients, resulting in high levels of satisfaction and repeat business.
• Rigorously applied ASME auditing procedures throughout high-volume manufacturing project lifecycles to ensure work was completed in line with industry quality requirements and health and safety legislation.
• Process optimization with Lean Six Sigma, applied 5s on shop floor and crucial role played in continuous improvement.
• Applied FMEA, Kaizen and Quality control systems.

Responsibilities

• Ensure development of production control plans, inspection and qualification instructions and execution of initial sampling according to SOP for process vessels.
• Responsible for product quality and quality assurance.
• QC Documentation Control for U-stamp coded vessels.
• Preparation of MRIR for code Material.
• Played role in Internal audits and document review and control.
• Responsible for Supplier quality, audits and quality management system.
• QC inspection planning and execution as per ASME procedures.
• Assist production team for process improvement and continuous improvement.
• Handled SPC and ISO 9001:2015 audit.
• Project management and Vendor quality implementation of Quality tools like 5S, Six Sigma, CAPA, FMEA.
• Coordination for FAT/SAT activities with Mechanical and Bio Team.
• Worked on Epicor ERP software
• Closure of all FAT NCRs.
• Internal audit preparation and making corrective actions.
• Inspecting raw material marking as per part drawings.
• Inspection of various components at fabrication & machining Stages.

Key Achievements

• Developed broad and comprehensive understanding of quality and manufacturing process for hydraulic cylinders and applied this to identify and manage project needs for new products in development.
• Successfully completed IATF 16949 audit for company.

Responsibilities

• Inspection Coordination with Customer As per QAP.
• Responsible for IATF 16949 audit and ISO 9001: 2015 and API audits.
• Investigated incidents of non-conformance and statistical analysis of data.
• Prepared test plans for inspection of various parts.
• Established and maintained key performance indicators (KPIs) to monitor and measure success of quality improvement initiatives.
• Performed root cause analysis and resolve problems.
• Developed and executed quality control plans, contributing to 20% improvement in product reliability and customer trust.
• Conducted trend analysis on customer feedback, identifying recurring issues and implementing corrective actions to enhance customer satisfaction