Sanjay Dhokia
Warwick,United Kingdom
Summary
- 8+ years experience within the chassis domain for global OEMs, service providers and start-ups
- Extensive expertise across a spectrum of automotive steering systems, from EPAS to SbW, with end-to-end experience across the V-model development lifecycle
- Champion of the roads-to-rigs methodology, strategically leveraging XiL (MiL/SiL/HiL/ViL) technologies to accelerate programme delivery and enhance system validation
- Collaborating with leading Tier 1 suppliers to develop market-leading vehicle motion control functions, integrating advanced control strategies to optimise dynamic performance and safety
- Proven leadership in cross-functional environments, with a track record of galvanising support and driving alignment in joint ventures and high-growth start-up programmes
- MSc Thesis Title: “Modelling and Analysis of EPAS and Steer-by-Wire Systems in Dymola: A Comparative Study of Vehicle Dynamics and Energy Efficiency Trade-offs"
Overview
10
10
years of professional experience
14
14
years of post-secondary education
Work history
Senior Steering Systems Engineer
Forseven (McLaren Automotive)
Leamington Spa, UK
04.2024 - 07.2025
- Defining the frontal Steer-by-Wire (SbW) and Rear Wheel Steer (RWS) architecture for a British automotive startup.
- Working with technology partners and suppliers in China to develop market leading active kinematics.
- Championing steering HiL rig to leverage function development for future programs.
- Homologation and regulation compliance for introduction of SbW into UK and global market.
- DFMEA, DVP and technical specification ownership.
Chassis Systems HIL Engineer
Tata Technologies Nordics AB
Gothenburg, Sweden
11.2023 - 04.2024
- Validation of steering 3DOF, braking and suspension dSpace ASM models.
- Scenario creation using ModelDesk, ControlDesk & AURELION.
- Comparison of vehicle dynamics parameters using SCALEXIO, VEOS & MATLAB/Simulink.
Steering Systems Engineer
Tata Technologies Limited
Leamington Spa, UK
06.2021 - 10.2023
- Defining initial steering system requirements through generation of scope of requirement (SOR's) for both CEPS, I-shaft and manual steering gear. E.g. phase angle, index angle, rack stroke, etc.
- RFQ development and selection of CEPS and manual steering gear supplier based on time, technique & cost.
- Calculation of rack force requirements based on tyre section width, FAW, steering angle, etc. Commonised both B & C EPAS systems therefore saving piece price, tooling & ED&D costs (Savings of $1.5 million).
- UJ fluctuation analysis to minimise torque fluctuation and offset ensuring a competitive steering feel through manipulation of hard points.
- DFMEA & DVP development with full-service suppliers (FSS). System level DVP's with steering system stakeholders (T&V, crash/durability, vehicle dynamics etc.).
- Adherence to ISO 26262, UN R79 & FMVSS 203/204 to ensure homologation requirements are fulfilled.
- Adhering to SW development V-cycle to deliver functional, ISO 26262 compliant SW.
- Development of 'plug-and-play' EPAS drive cycles for new OEM's using MATLAB/Simulink.
Lead Engineer - Steering Software & Control
Volvo Car Corporation | Amaris Consulting AB
Gothenburg, Sweden
01.2020 - 05.2021
- Plan content, delivery and verification of all incoming SW for SPA projects according to VCC milestones and legal requirements.
- Manage and lead Tier 1 suppliers regarding SW content, delivery quotations and problem-solving associated with SW performance.
- Ensure internal stakeholder dependencies (Active Safety, ADAS & Vehicle Dynamics) are met concerning legal steering requirements (R79), ISO 26262 and project/SW maturation.
- Increasing knowledge on technical aspects of steering functional requirements encompassing features such as Shimmy Compensation, Hands off Detection, Pilot Assist, Lane Departure Warning, etc.
- SW verification test using CANalyzer. Close co-operation with functional safety manager in respect to system architecture of ASIL compliant devices.
- Creation of Safety Documents in accordance with ISO 26262 and UN R79 required for legal release of SW.
- Agile methodologies used: SAFe, Scrum Meetings, JIRA, Sprint, Backlog Grooming, V Model (ASPICE)
Lead Engineer - Brake Hardware & Mechatronics
Tata Technologies Limited
Leamington Spa, UK & Gothenburg, Sweden
09.2017 - 12.2019
- Following VCC process to deliver brake HW to PPAP.
- Leading testing for brake mechatronic functions - EPB, SLC, Drive Modes and Vehicle Hold. Working with CAN bus and FlexRay for EBCM verification.
- Winter testing for SODS & RSDS in Jokkmokk (north Sweden) and VDC testing in Hållered and AstaZero (Gothenburg). Working with sub-suppliers to re-calibrate sensor responsiveness.
- Ensuring client design specification, ISO 26262 standards and homologation requirements are met during vehicle development stage and that design reviews with product owners are carried out during project gateways.
- Root cause analysis and feasibility studies on parts with defects and assembly/fitment problems.
Production Quality Engineer
Bentley Motors Limited
Crewe, UK
09.2015 - 08.2016
- Responsible for development and implementation of Bentley Paint Standards.
- Provided instructional training to quality inspectors on how to reduce subjectivity in inspection process.
- Reduced PDI claims in paint inspection on shop floor by more than 10% by developing new objective guidelines.
Education
MSc - Sustainable Automotive Electrification
University of Warwick
Warwick, United Kingdom 09.2021 - 06.2025
BEng - Mechanical Engineering with Professional Placement
Aston University
Birmingham, United Kingdom 09.2013 - 07.2017
GCSEs & A Levels -
Bishop Vesey's Grammar School
Birmingham, United Kingdom 09.2005 - 07.2012
Skills
- CATIA V5
- CANalyzer
- Teamcenter
- MATLAB/Simulink
- JIRA Agile
- ETAS INCA
- dSPACE Toolchain
- IPG CarMaker
- Dymola
Languages
English
Native
Gujarati
Native
Timeline
Senior Steering Systems Engineer
Forseven (McLaren Automotive)
04.2024 - 07.2025
Chassis Systems HIL Engineer
Tata Technologies Nordics AB
11.2023 - 04.2024
MSc - Sustainable Automotive Electrification
University of Warwick
09.2021 - 06.2025
Steering Systems Engineer
Tata Technologies Limited
06.2021 - 10.2023
Lead Engineer - Steering Software & Control
Volvo Car Corporation | Amaris Consulting AB
01.2020 - 05.2021
Lead Engineer - Brake Hardware & Mechatronics
Tata Technologies Limited
09.2017 - 12.2019
Production Quality Engineer
Bentley Motors Limited
09.2015 - 08.2016
BEng - Mechanical Engineering with Professional Placement
Aston University
09.2013 - 07.2017
GCSEs & A Levels -
Bishop Vesey's Grammar School
09.2005 - 07.2012
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