Ross Dark
Bristol
Summary
Accomplished engineer with extensive experience delivering bespoke fixturing solutions for part inspection, taking projects from initial concept design through to implementation, production readiness, and commissioning. Skilled in Siemens NX, multi‑axis CNC programming, and advanced manufacturing, with a strong ability to collaborate effectively within multidisciplinary teams to develop complex technical solutions. Demonstrates a proven track record in producing and reviewing detailed engineering documentation—including calculations, drawings, and technical reports—ensuring accuracy and compliance with engineering standards. Recognised for clear, confident communication and the ability to engage directly with stakeholders and customers to resolve technical and delivery challenges. Experienced in mentoring apprentices and actively contributing to continuous improvement initiatives across engineering and manufacturing operations.
Overview
12
12
years of professional experience
5
5
years of post-secondary education
Work history
Senior Development Engineer
Renishaw PLC
Gloucester, Gloucestershire
09.2024 - Current
- Lead the design and development of bespoke fixturing and engineered solutions using Siemens NX.
- Produce multi‑axis CNC programs (3‑axis and 5‑axis) to support advanced manufacturing workflows.
- Deliver end‑to‑end engineering solutions from concept, modelling, and prototyping through to implementation.
- Integrate mechatronic systems into custom tooling and manufacturing processes.
- Utilise additive manufacturing (MJF) for rapid prototyping and functional component production.
- Generate high‑quality technical documentation including build instructions, reports, and engineering drawings.
- Collaborate directly with customers to define requirements and deliver tailored engineering solutions.
- Mentor and support apprentices through hands‑on training and skills development.
Development engineer
Renishaw PLC
Gloucester, Gloucestershire
08.2022 - 09.2024
- Supported the design and development of custom fixturing and engineered solutions using Siemens NX.
- Produced multi‑axis CNC programs and contributed to advanced manufacturing projects.
- Assisted in mechatronics integration and additive manufacturing workflows.
- Created technical documentation to support production and development activities.
- Collaborated with internal teams to deliver engineering solutions aligned with customer requirements.
Production engineer
Renishaw PLC
Gloucester, Gloucestershire
07.2019 - 08.2022
- Responded to machine call‑outs, diagnosing faults and implementing rapid corrective actions to minimise production downtime.
- Developed high‑quality CAM programmes in Siemens NX to enable precise and efficient CNC machining operations.
- Designed and modelled bespoke fixturing solutions to enhance manufacturing stability, repeatability, and process capability.
- Created in‑cycle gauging and probing routines using macro programming to strengthen process control and measurement accuracy.
- Produced comprehensive engineering documentation, including detailed work instructions and kitting guides, to support consistent and standardised production practices.
Production technician
Renishaw PLC
Gloucester, Gloucestershire
07.2016 - 07.2019
- interpreted and reviewed technical drawings to support the introduction of new components into production.
- Developed and implemented workflow processes across the relevant Work Centres to ensure efficient production.
- Coordinated production planning activities to optimise scheduling, resource allocation, and throughput.
- Identified non‑conforming parts and raised concessions in accordance with quality assurance standards.
Manufacturing Apprentice
Renishaw PLC
Gloucester, Gloucestershire
09.2013 - 07.2016
- Operated machinery and equipment to ensure efficient production processes.
- Assisted in quality control measures to maintain high standards of product excellence.
- Collaborated with team members to troubleshoot production issues and implement solutions.
- Conducted routine maintenance on tools and machinery to ensure optimal functionality.
- Followed safety protocols and guidelines to maintain a secure working environment.
Education
Bachelor of Science - Mechanical Engineering
University of South Wales
Pontypridd 09.2018 - 07.2020
Skills
Technical Skills
- Advanced Siemens NX CAD Modelling, Assemblies & Drafting
- Multi‑Axis CNC Programming (3‑axis & 5‑axis)
- Precision Fixturing & Workholding Design
- Additive Manufacturing (MJF) for Prototyping & Production
- Mechatronic System Integration for Tooling & Automation
- Process Capability, Gauge R&R & Data‑Driven Quality Analysis
- Engineering Documentation (work instructions, build guides, reports)
- Manufacturing Process Optimisation & Continuous Improvement
Professional & Leadership Skills
- End‑to‑End Engineering Solution Delivery
- Cross‑Functional Collaboration with Production, Design & Customers
- Customer‑Facing Technical Support & Requirements Capture
- Mentoring & Training Apprentices and Junior Engineers
- Workflow Planning, Prioritisation & Production Support
- Root Cause Analysis & Practical Problem Solving
Affiliations
- I enjoy staying active through sport and keeping fit, particularly padel and running, and I like spending time outdoors on long walks. Outside of fitness, I’m passionate about DIY and home improvement; I recently completed a full renovation of my house and am now focusing on developing my garden.
Timeline
Senior Development Engineer
Renishaw PLC
09.2024 - Current
Development engineer
Renishaw PLC
08.2022 - 09.2024
Production engineer
Renishaw PLC
07.2019 - 08.2022
Bachelor of Science - Mechanical Engineering
University of South Wales
09.2018 - 07.2020
Production technician
Renishaw PLC
07.2016 - 07.2019
Manufacturing Apprentice
Renishaw PLC
09.2013 - 07.2016