Sharp Design Engineer with expertise in CAD and CAM systems for developing new and innovative products. Offering strong understanding of design process to create accurate 3D models, visualizations and drawings using industry-leading software. Dedicated to staying current with latest technologies and trends in field. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals. Considers unique and unconventional solutions to deliver exceptional results. Possess skills in developing FEA models and simulations for structural, thermal, and fluid analysis, using software packages such as ANSYS and SolidWorks Simulation.
Work History
Design Engineer
Warwick University/SBS Trailers
Wolverhampton, United Kingdom
05.2023 - Current
Contributed to new project designs for military boat cradles, ensuring compliance with regulations and meeting stringent performance requirements.
Created CAD drawings and made adjustments to existing sketches, effectively communicating with the shop floor to separate complex designs for cutting, welding, and fitting.
Conducted FEA analysis using SolidWorks Simulation and ANSYS Workbench for diverse designs and load conditions, optimizing product performance and structural integrity.
Performed material testing, exploring alternatives to mild steel 275 to enhance product quality and durability.
Standardized FEA simulation testing and analysis procedures, improving efficiency and accuracy across projects.
Conducted testing on competitors' designs, evaluating structural integrity and material properties for insights and improvement opportunities.
Provided recommendations for design component changes, enhancing boat launch and retrieval methods for improved efficiency and safety.
Developed generic setup and plating solutions for common boat models, optimizing production efficiency and cost-effectiveness.
Collaborated on multiple military boat cradle projects, employing SolidWorks and AutoCAD to create accurate 2D and 3D models.
Utilized SolidWorks and AutoCAD to produce detailed 2D and 3D models.
Design Engineer
AVEOS Potteries Plastics
Stoke-on-Trent, Staffordshire
01.2023 - 05.2023
Employed as Design Engineer at AVEOS Potteries Plastics.
Proficient in using CAD software such as SolidWorks, NX Siemens, and AutoCAD for creating 3D models.
Applied sound engineering principles to make informed decisions on complex technical issues.
Wrote comprehensive technical reports summarizing findings from troubleshooting investigations.
Developed and built prototypes and ran tests to measure level of function.
Produced final prototype utilizing 3D printing and laser cutting technologies.
Created detailed reports on engineering activities and findings.
Documented and developed engineering procedures and processes.
3D CAD Designer
Alpha Creative Support
, India
01.2021 - 08.2021
Created CAD drawings for new or enhanced products conforming to industry, departmental, and discipline standards.
Collaborated with engineering and production teams to investigate and resolve issues related to existing designs.
Offered alternative design concepts to fulfill customer requirements.
Participated in engineering and manufacturing design reviews, providing recommendations on design concepts.
Maintained comprehensive database of design records for future reference.
IC Engine and Automobile Prototyping
Skyify Labs and Aerotrix-Internship
, India
05.2018 - 06.2018
Gained practical experience during internship in understanding vehicle dynamics, control, and design .
Involved in every level of product development process, examining technological drawings and prototypes .
Documented each step in product's design process for use in manuals.
Traveled to manufacturing facilities to evaluate product creation and point out potential issues.
Developed strong organizational and communication skills through coursework and volunteer activities.
Education
Master of Science - Automotive Engineering
Staffordshire University
Stoke-on-Trent
09.2021 - 10.2022
Bachelor of Technology - Automobile Engineering
A.P.J Abdul Kalam Technological University
Kerala,India
08.2017 - 2021.07
Certification
Certification in ‘SOLIDWORKS' from CADD International.
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Design Engineer
Warwick University/SBS Trailers
05.2023 - Current
Design Engineer
AVEOS Potteries Plastics
01.2023 - 05.2023
Master of Science - Automotive Engineering
Staffordshire University
09.2021 - 10.2022
3D CAD Designer
Alpha Creative Support
01.2021 - 08.2021
IC Engine and Automobile Prototyping
Skyify Labs and Aerotrix-Internship
05.2018 - 06.2018
Bachelor of Technology - Automobile Engineering
A.P.J Abdul Kalam Technological University
08.2017 - 2021.07
Intership
IC Engine and Automobile Prototyping, 05/2018 to 06/2018Skyfi Labs and Aerotrix - Bangalore, India.
Gained practical experience during internship in understanding vehicle dynamics, control, and design .
Involved in every level of product development process, examining technological drawings and prototypes .
Constructed a miniature car using working replicas of vehicle parts such as chassis, motor, steering, suspension, and gearbox.
Worked in a workshop-like atmosphere utilizing lathe/milling equipment to produce required goods.
Used power tools to cut, shape, and connect frames.
Performed quality checks on finished products to verify compliance with specifications and assigned appropriate quality grades.
Academic Project
Performance analysis of suspension system of a passenger car using computer-based simulation-June 2022 to August 2022Staffordshire University.
Developed quarter and half car models of passive, semi-active, and active suspensions on MATLAB/Simulink.
Designed PID controllers for both models.
Generated various road profiles to assess suspension performance.
Tuned PID controllers and optimized comfort.
Analyzed response and performance of all three suspension systems under different road profiles.
HydroxyGas-PoweredEngine – March 2021 to June 2021APJ Abdul Kalam Technological University
Modified 800cc car engine intake/exhaust system to run on hydroxy gas.
Researched and optimized electrolysis-based gas generator for mid-sized car.
Designed generator to fit car and use auxiliary battery for gas production.
Project awarded 'Outstanding' grade.
GasolineVapourEngine – September 2019 to December 2019APJ Abdul Kalam Technological University
Redesigned Yamaha 150cc engine and intake system for pure gasoline vapor operation.
Custom vapor chamber and charcoal canister designed with 3D SolidWorks for improved efficiency.
Received an "Outstanding" grade for the project.
Workshop
'On-Boarddiagnostics' SKYY RIDER Institute, India.
Harley Davidson workshop on 'Design Aspects of Cruiser Motorcycles'.
Workshop on 'Mechanical aspects of BMW cars'.
Workshop on ‘AutomotiveBodydesigningprocess' by SKYY RIDER Institute, India
Reference
Tongyan (Tony) Zeng- University of Warwick
Technology Transfer Engineer – Material &
Manufacture (M&M) Team
SME Group | WMG | University of Warwick
Email: Tony.Zeng@warwick.ac.uk | Mobile: +44
(0)7456 276471
Tim Forrester-Staffordshire University
Course Leader - BA (Hons) 3D Designer Maker
Joint Course Leader – BA (Hons) Product, Furniture,
Ceramics
Email ID- T.Forrester@staffs.ac.uk
Workshops
Harley Davidson workshop on Design Aspects of Cruiser Motorcycles.
Workshop on Mechanical aspects of BMW cars.
Workshop on Automotive Body designing process by SKYY RIDER Institute, India.
On-Board diagnostics SKYY RIDER Institute, India.
Academic Project
Performance analysis of suspension system of a passenger car using computer-based simulation- June 2022 to August 2022
Staffordshire University.
Developed quarter and half car models of passive, semi-active, and active suspensions on MATLAB/Simulink.
Designed PID controllers for both models.Generated various road profiles to assess suspension performance.
Tuned PID controllers and optimized comfort.
Analyzed response and performance of all three suspension systems under different road profiles.
Hydroxy Gas-Powered Engine – March 2021 to June 2021
APJ Abdul Kalam Technological University
Modified 800cc car engine intake/exhaust system to run on hydroxy gas.
Researched and optimized electrolysis-based gas generator for mid-sized car.
Designed generator to fit car and use auxiliary battery for gas production.
Project awarded 'Outstanding' grade.
Reference
Tongyan (Tony) Zeng- University of Warwick
Technology Transfer Engineer – Material & Manufacture (M&M) Team
SME Group | WMG | University of Warwick
Email: Tony.Zeng@warwick.ac.uk | Mobile: +44 (0)7456 276471
Tim Forrester-Staffordshire University
Course Leader - BA (Hons) 3D Designer Maker
Joint Course Leader – BA (Hons) Product, Furniture, Ceramics
Internal Medicine Trainee at University Hospitals of North Midlands NHS TrustInternal Medicine Trainee at University Hospitals of North Midlands NHS Trust