RENJITHKUMAR KANICHATH VISWAMBHARAN
Salford,Greater Manchester
Summary
Astute, pragmatic, and ardent individual with 12 years of pioneering experience in Mechanical Design Engineering, Tool manufacturing and Project Management for the design and manufacturing of engineering products across the automobile, electronics, aerospace, and medical industry. Seeking to achieve high career growth through a continuous learning process, persist in being dynamic, visionary, and competitive with changing scenario of the world, and contribute to the success of the organization.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Production Operative
Bolton Plastics Components
09.2023 - Current
- Operating plastic (Blow Molding) production machinery and equipment Inspected products and machines to maintain quality and efficiency.
- Supported continuous improvement initiatives throughout facility by offering suggestions for enhancements leading to higher-quality products.
- Followed safety procedures and guidelines to maintain safe working environments.
- Promoted a culture of safety consciousness by diligently following all safety protocols and reporting any potential hazards or concerns to supervisors.
- Made sure that products were produced on time and are of good quality.
- Took on additional shifts during peak work periods to keep projects on schedule.
- Performed general equipment maintenance and repair to minimize downtime.
- Troubleshot production issues and provided timely solutions.
Senior Designer & Project Engineer (Stamping Tool Design and Development)
Top Mould Co.,Ltd
06.2019 - 07.2022
- Lead design, development, and manufacturing of stamping tools while providing technical support to various teams, coordinating with stakeholders, and ensuring manufacturability and assembly of new products.
- Spearhead stamping tool design and development for Top Mould's major projects, including Stator/Rotor for Delta Electronics (Tesla Car), Stanley, Ampas Industries, and other high-profile clients in automotive and electronics industries.
- Collaborated with sales and marketing team to provide technical support on design, feasibility, and quotations at customer meetings. Communicated effectively with customers regarding project updates and schedules to obtain part approval.
- Managed and monitored entire project kick-off meeting until product approval process to ensure timely completion of projects.
- Provide technical expertise in development of new products, from feasibility studies to ensuring manufacturability and assembly.
- Worked closely with tool room management to quote new tooling and modifications for tool room. Developed stamping tool designs and BOMs (Bills of Materials) to ensure smooth production processes. Conducted design review meetings and worked closely with tooling engineers to troubleshoot and fine-tune stamping tools.
- Prepared DFM (Design for Manufacturability) and approved it with customers to ensure Efficient production. Utilized CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) software to prepare 3D designs for manufacturing.
- Created drawings, including 3D models and 2D drawings with GD&T (Geometric Dimensioning and Tolerancing), to support the manufacturing process.
- Ensured compliance with drawing standards and detail drafting, assembly, and bill of materials (BOM) preparation. Used expertise in rapid prototyping and reverse engineering processes to improve design and increase efficiency.
- Maintained regular communication with project and tool manufacturing vendors to ensure timely delivery of tools to plant. Coordinated with customers and suppliers to ensure seamless execution of projects and attended trials to fine-tune stamping tool.
- Stayed up to date with latest trends and developments in stamping tool design, including new technologies, materials, and manufacturing processes, to ensure Top Mould remains at forefront of industry.
Design Engineer (Stamping Tool)
Swiss Precision Industries Pte Ltd
09.2018 - 04.2019
- Designing of stamping dies
- Design review with customer (DFM approval)
- Process planning and review with planning department
- Support tool makers for new tool assembly and maintenance
- Work with project team and quality for on time part delivery
- Projects Handled: Aerospace, automotive, and medical devise components
Design Engineer
Advance Metal Co Ltd
12.2013 - 12.2017
- Development of Tools
- Meeting with customer for design and part approval
- Order material and process planning
- Follow up of manufacturing process
- Support new tool assembly
- Projects Handled: Automotive components (Door & Seat assembly).
Designer
Stamp Tek Tooling's India Pvt ltd
09.2010 - 12.2013
- Designing, Detailing, Trail, and troubleshooting of stamping tools
- Communicate with vendors and customers to complete project on time
- Basic working knowledge of Turret punching, Bending in Amada Turret
- Projects Handled: Automotive, Electronics and Electrical parts, Panel Boards.
Education
Post Diploma in Tool Design - Designing of Press Tools And Injection Moulds.
N.T.T.F Cochin
Kerala, India09.2010
Diploma in Mechanical Engineering - Mechanical Engineering Technology
N.I.T Coimbatore
Tamilnadu,India04.2007
Skills
- Unigraphics NX
- Auto CAD
- Solid works
- Microsoft Office
- Support sales and marketing team with design/ tooling manufacturing queries and quotations and new product development to provide technical support at customer meetings
- New projects quotation, Vendor Development, Tool manufacturing, Tool assembly, Tool testing, Inspection, Part approval
- Product Development and feasibility study for manufacture
- Support tooling engineers with technical information
- Improved design by analyzing relevant patents and competitors through benchmarking product
- Knowledge of Stamping processes and machine inputs/outputs
- DFM & DFA as per customer requirements
- Sheet metal Pressing die design experience including single die, stage tools, Progressive dies, High speed tools, Special purpose machines and Jigs& Fixtures
- Hands on experience in tool room machines and Tool making
- Designing and detailing of Stamping tools, Conducting Design review meetings
- Good Knowledge of Rapid Prototyping and Reverse Engineering processes
- Good knowledge of Material and manufacturing processes
- Hands on experience in prototyping, tool making, and all conventional machines
- Troubleshooting and fine tuning of Stamping tools
- Designing with knowledge of manufacturability and assembly
- Support Production team for arrange raw material, method and process and tool maintenance
- Good presentation and interpersonal skills
- Knowledge of all conventional and advanced manufacturing process
- Proficient in Drawing Reading and Drawing standards
- Experience on CAD activities related to ECR/ECN procedures
- Proficient in Detail Drafting and Assembly and BOM preparation
- Experience in coordination with customers and Product Managers/Engineers
- Knowledge about Geometrical dimensioning and Tolerances (GD&T)
- Develops and maintains close relationships with customer, project engineering, marketing, and vendors in support of product design efforts
- Experience in development of new products by earlier supplier involvement
- Proficiency in all areas of Microsoft Office, including Excel, Word, and PowerPoint
- Experience in CNC machining process
- Knowledge in Health & Safety procedures
- Knowledge in CMM, Image Dimension Measurement, 3D SCANNER and other basic inspection tools
- Checking and Gauging
- Production Processes Knowledge
- Quality Inspections and Reporting
- Tool repairs
- Preventive Maintenance
Ni No
TL490592A
Personal Information
- Date of Birth: 12/16/1987
- Gender: Male
- Nationality: Indian
Certification
Lean Six Sigma Green Belt
Timeline
Production Operative
Bolton Plastics Components
09.2023 - Current
Senior Designer & Project Engineer (Stamping Tool Design and Development)
Top Mould Co.,Ltd
06.2019 - 07.2022
Design Engineer (Stamping Tool)
Swiss Precision Industries Pte Ltd
09.2018 - 04.2019
Design Engineer
Advance Metal Co Ltd
12.2013 - 12.2017
Designer
Stamp Tek Tooling's India Pvt ltd
09.2010 - 12.2013
Post Diploma in Tool Design - Designing of Press Tools And Injection Moulds.
N.T.T.F Cochin
Diploma in Mechanical Engineering - Mechanical Engineering Technology
N.I.T Coimbatore
Lean Six Sigma Green Belt
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