Summary
Overview
Work history
Education
Skills
Personal Information
Timeline
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Razi Khan

Dundee,United Kingdom

Summary

Expert in process design and validation within life sciences, specializing in the introduction of new products and equipment while ensuring compliance with safety, quality, and regulatory standards. Over 12 years of experience in pharmaceutical, biopharma, and medical device industries, with a strong focus on ASTM E2500 and ISO standards. Proven track record in managing change control, conducting validation activities in sterile environments, and collaborating with cross-functional teams to optimize processes and troubleshoot issues. Skilled in generating and reviewing critical documentation, including validation master plans and qualification reports, to support successful project execution.

Overview

13
13
years of professional experience
3992
3992
years of post-secondary education

Work history

QA Validation Engineer

Eli Lilly
Cork, Ireland
06.2023 - 06.2024

Assisted CQV review, ensuring alignment with Transition Group on Turnover Packages approval.

Reviewed and approved System User Requirements via Kneat and Veeva.

Evaluated and sanctioned C&Q document preparation, including Plans, Test Protocols, and Reports.

Approved contractor and vendor handover documentation for compliance.

Reviewed systems at Mechanical Completion for adherence to standards.

Assessed C&Q field execution processes, including FAT, SAT, RV, IV, and FT.

Executed recipes, sequences, and functional testing using DCS to ensure operational readiness.

Managed Project Change Control and Discrepancy Management through Trackwise.

Senior Process Engineer

Veranova
Edinburgh, UK
03.2023 - 06.2023

Designed and archived C&Q documentation, including IQ, OQ, PQ protocols and reports.

Managed qualification and test plans in accordance with technical requirements and traceability matrices.

Executed drafting, verification, and execution of FAT, SAT, IQ, OQ, and PQ protocols.

Directed Qualification aspects of changes and projects based on guidance from Process Engineers.

Collaborated with external customers to align Qualification strategies and resolve compliance issues.

Resolved deviations related to Qualification activities and supported issue resolution processes.

Formulated Qualification strategy by consulting with Production, Engineering, and Quality representatives.

Prepared Qualification schedules aligned with project requirements in coordination with Process Engineer.

Senior Process CQV Engineer

Roslin CT
Edinburgh, UK
03.2022 - 02.2023

Coordinated design changes through Client-approved change control procedures, ensuring compliance with cGMP standards.

Generated, reviewed, and approved project documentation, including Scope and User Requirement Specifications.

Supported validation activities by reviewing documentation and attending FAT, IQ, and OQ as required.

Ensured procurement of new equipment adhered to site procedures and regulations.

Provided technical support for system end users, troubleshooting issues and assisting with process investigations.

Created, reviewed, and approved validation documents for Fridges, Freezers, and Liquid Nitrogen Tanks.

Reviewed and approved sterilization protocols using vaporized hydrogen peroxide for isolators.

Maintained equipment and environments for operational readiness, contributing to deviation investigations as needed.

Senior Process Engineer

Instil Bio
Manchester, UK
03.2021 - 03.2022

·Defined design criteria and user requirements collaboratively with clients.

Conducted process calculations, simulations, and equipment sizing for optimal performance.

Reviewed and approved commissioning and qualification of bio equipment and systems.

Generated and executed IQ/OQ protocols to ensure compliance.

Evaluated vendor documents for commissioning and qualification of fridges, freezers, and liquid nitrogen tanks.

Assessed isolator technology and equipment for regulatory adherence.

Coordinated vendor clean utilities packages to enhance CQV processes.

Ensured all onsite equipment met FDA/MHRA standards through rigorous review.

Senior Process and Qualification Engineer

Alvotech
Reykjavík, Iceland
07.2020 - 01.2021

Created, reviewed, and approved Site Engineering Specifications, ensuring content and format compliance.

Promoted sustainable design solutions through active participation in Design Sustainable Reviews.

Ensured commissioning readiness of all systems for Utilities start-up and IOQ testing.

Conducted quality reviews of SUS documents from vendors to maintain standards.

Reviewed and approved qualification documentation for production and laboratory equipment.

Performed risk assessments on revalidation frequency for various instruments and equipment.

Executed quality reviews of IQ, OQ, PQ protocols for cold storage and bioreactor systems.

Reviewed validation statuses of instruments, generating comprehensive summary reports.

Senior Process and Qualification Engineer

AbbVie
Sligo, Ireland
04.2019 - 04.2020
  • Conducted prototype development to evaluate new design concept feasibility.
  • Performed comprehensive gap analysis, facility fit studies, and process safety evaluations.
  • Analysed process data during manufacturing operations to maintain efficiency.

Updated specifications pertaining to NPI materials while ensuring compliance.

Facilitated commissioning of systems to support utilities start-up and IOQ testing.

  • Managed multiple projects, ensuring timely completion and high-quality work.

Validated downstream equipment including clean gases and CIP systems during commission phase.

Developed critical acceptance criteria along with PURS and GURS documentation.

Managed progress reviews, adhering to agreed schedules while supporting change control.

Senior Process and Qualification Engineer

Astra Zeneca
Stolkholm, Sweden
01.2018 - 01.2019
  • Coordinated with cross-functional teams throughout project development phases.

Served as work package owner for utility project teams.

Reviewed and approved designs for utility generation and distribution systems.

Assessed P&IDs for critical utility systems, including WFI, Purified Water, CIP, and Process Gases.

Oversaw installation and supervision of clean utilities.

Executed FAT/SAT processes efficiently.

Developed and reviewed URS documentation.

Approved modifications and change requests for Utility & HVAC systems.

  • Streamlined workflow by implementing efficient task management strategies.

Senior Process and Validation Engineer

Zimmer Biomet)
Wales, UK
11.2016 - 11.2017
  • Facilitated design reviews to enhance product quality.

Coordinated equipment calibration exercises, ensuring high accuracy levels.

  • Conducted comprehensive data analysis to support informed decision-making.

Managed change processes to guarantee cost-effective and timely implementation.

Collaborated with project managers, engineering, and QA teams for seamless interactions.

Generated and planned CQV timelines alongside CQV manager and project managers.

Supported startup commissioning and qualification programmes, including clean utilities.

Reviewed technical requirement specifications and vendor turnover documentation for compliance.

Senior Process and Validation Engineer

Johnson & Johnson
Inverness, Scotland UK
08.2015 - 07.2016
  • Resolved intricate engineering problems through innovative solutions.
  • Collaborated with cross-functional teams to enhance validation processes.
  • Maintained documentation of validation activities to ensure transparency and accountability.
  • Achieved optimal production levels by implementing efficient test automation techniques.

Reviewed all design deliverables including drawings, datasheets, specifications, and engineering lists.

Served as point CQV representative for vendor reviews of all assigned packages.

Led CQV review in coordination with Transition Group for approval of turnover packages.

Facilitated communication with CQV team regarding punchlist closure and schedule management.

  • Developed robust validation strategies for improved production efficiency.
  • Assisted in design reviews for increased product quality.
  • Drafted detailed reports for effective communication of test findings.
  • Enhanced system reliability by executing comprehensive testing protocols.
  • Worked with production teams to facilitate smooth transition from design and testing to full-scale Packaging.

Senior Process CQV Engineer

GLAXOSMITHKLINE
Montrose, Scotland , UK
06.2014 - 07.2015

Liaised with clients to translate needs into technical requirements.

Acted as work package owner with utility project teams.

Reviewed design documentation to ensure compliance with CQV and cGMP standards.

Participated in project start-up activities, preparing Installation Verification and Operational Verification documents.

Coordinated with construction and contractors for effective mechanical and E&I system handover.

Generated documentation and reviewed vendor materials during design development stage.

Commissioned and qualified Clean Utilities, including Compressed Air, Nitrogen Gas, and WFI Systems.

Resolved commissioning and validation issues with minimal supervision.

Senior CQV Engineer

BBI Solution
Dundee, Scotland, UK
04.2013 - 04.2014
  • Facilitated productive client meetings, ensuring clear communication of complex technical concepts.
  • Cooperated with cross-functional teams throughout project development stages.
  • Conducted research to maintain awareness of latest industry trends and technologies.

Led GMP equipment asset owners, managing complete GMP lifecycle from URS to operational use.

Promoted strong quality and compliance activities, addressing cGMP deficiencies promptly.

Managed capital projects, overseeing planning, execution, and documentation processes.

Reported progress, priorities, and timelines to management while sharing critical information.

Contracted and managed external vendors to fulfil business requirements.

  • Oversaw installation, testing and commissioning of engineering systems to meet performance and safety requirements.

CQV Engineer

Novartis Animal Health
Dundee, Scotland, UK
03.2012 - 03.2013
  • Conducted regular site visits to oversee construction process and progress.
  • Coordinated with other engineers and professionals on large scale projects.
  • Cooperated with cross-functional teams during project development stages.
  • Delivered cost-effective solutions for complex engineering problems.

Lead validation initiatives for critical utility systems, such as purified water, HVAC, and clean utilities,

to ensure reliable and compliant operation.

Generation/maintenance/execution of Project Commissioning and Validation Plans and schedules.

Review and generation of Commissioning and validation protocols and final reports of Equipment and Clean Utilities to cGMP standards.

QA support for validation investigations and implementation of corrective actions.

Creation/Review/Approval of various validation and qualification documents

Management of validation, exception event, and change control processes.

Documenting all activities in line with cGMP requirements.

Review and Execution and/or Witnessing of Site Acceptance Test / Commissioning protocols.

Generate Installation / Operational Qualification protocols.

Review and Execution and/or Witnessing of Installation Qualification protocols.

Review and Execution and/or Witnessing of Operational Qualification protocols.

Coordination of C&Q witnessing activities.

During the execution phase, arrange daily meetings to ensure schedule is being progressed as agreed..

■ Review and approval of Validation Documents. (URS, FAT/SAT, DQ, IQ, OQ, VMP and Validation Summary Reports)

CQV Engineer

Almac Sciences
Craigavon, Northern Ireland, UK
01.2011 - 01.2012

Functioned as key member of CQ Team, guiding Clean Utilities Systems implementation.

Reviewed and approved commissioning and qualification protocols for bioreactors, compressed air, nitrogen, and HVAC systems.

Conducted functional testing of equipment within API manufacturing plant.

Prepared and reviewed commissioning documents, including water and solvent batch testing.

Interfaced with project team representatives, construction, engineering, vendors, automation, quality, and end users.

Ensured safe testing and commissioning of installations to meet performance requirements.

Scheduled and coordinated onsite commissioning activities, adhering to tight deadlines.

Monitored progress, recorded test results, and compiled all documentation.

Education

MSc - Organic Chemistry

University of Karachi

BSc (Hons.) - Chemistry

University of Karachi

Skills

  • Q-Pulse and CalMan
  • Track-wise analysis
  • KNEAT and VIVA
  • Blue Bean expertise
  • Change management proficiency
  • Resilient under pressure
  • Technical documentation development
  • CAPA systems knowledge
  • Process validation experience
  • Validation strategy comprehension
  • Understanding of fda regulations
  • Equipment qualification
  • Risk management proficiency
  • Clean room protocol familiarity
  • Technical writing
  • Manufacturing processes
  • Regulatory compliance

Personal Information

  • Health Status: Excellent/Non-Smoker
  • Nationality: British Citizen
  • Marital status: Married

Timeline

QA Validation Engineer

Eli Lilly
06.2023 - 06.2024

Senior Process Engineer

Veranova
03.2023 - 06.2023

Senior Process CQV Engineer

Roslin CT
03.2022 - 02.2023

Senior Process Engineer

Instil Bio
03.2021 - 03.2022

Senior Process and Qualification Engineer

Alvotech
07.2020 - 01.2021

Senior Process and Qualification Engineer

AbbVie
04.2019 - 04.2020

Senior Process and Qualification Engineer

Astra Zeneca
01.2018 - 01.2019

Senior Process and Validation Engineer

Zimmer Biomet)
11.2016 - 11.2017

Senior Process and Validation Engineer

Johnson & Johnson
08.2015 - 07.2016

Senior Process CQV Engineer

GLAXOSMITHKLINE
06.2014 - 07.2015

Senior CQV Engineer

BBI Solution
04.2013 - 04.2014

CQV Engineer

Novartis Animal Health
03.2012 - 03.2013

CQV Engineer

Almac Sciences
01.2011 - 01.2012

MSc - Organic Chemistry

University of Karachi

BSc (Hons.) - Chemistry

University of Karachi
Razi Khan