Summary
Overview
Work history
Education
Skills
Languages
Timeline
Ram Upputuri

Ram Upputuri

Summary

Goal-oriented professional with 10+ years of experience in "Project manager", "Systems Engineering", "Product Engineering" & "Design Engineering". Versatile Systems Engineer with cross-functional leadership in the implementation, validation, and deployment of large complex systems. Exceptional knowledge of Gear shift systems. Well-versed in Actuators by wire systems. Knowledge of mechanical design applications and working knowledge of electric motors, electronic components, and safety processes.

Overview

10
10
years of professional experience

Work history

PROJECT MANAGER

BTWICE Advanced e-motorcycle Engineering
Barcelona
09.2022 - 11.2022
  • Responsible for the design & development of e-motor cycle prototypes
  • As a Project manager need to take care of the whole design development and physical parts validation and assembly in the bike and make it ready for physical tests like durability fatigue etc.
  • Responsible in all directions including concept, design, drawings, material selection, production, and development as per customer requirements.
  • Lead Failure mode avoidance & drive DFMEA, PFMEA.
  • Having customer interaction every day to get to know the customer requirements and make timelines happen.

PRODUCT DESIGN ENGINEER

Dura Automotive Services (I) Pvt LTD
04.2016 - 05.2021
  • Administering the development of MT/AMT & AT Shifter System from RFQ till SOP (concept definition until realization) by understanding the customer specifications, creating DFMEA, Concept development, Virtual validation, Design reviews, Prototyping, production readiness, tooling kick-off, design verification and planning, product validation, PPAP Sign-off, and SOP kick-off
  • Determining product definitions, Design Skelton, Kinematics, Design Calculations
  • BOM with weight targets & materials, and identifying special product characteristics from DFMEA to implement in drawings
  • Attending review meetings with Customer / CFT and coordinating with the design team and product engineering team
  • Tested completed projects for functionality and implemented changes to production methods to rectify issues in final products
  • Drove continuous improvement culture in engineering to provide clear product design standards, improve manufacturability through enhanced documentation, and reduce engineering cycle time
  • Drafted clear technical documentation, detailing product design specifications
  • Created designs at minimal costs using high-volume manufacturing processes and careful material selection
  • Provided clear and timely technical data required for the design and specification of the product.

SENIOR DESIGN ENGINEER

Dura Automotive Services (I) Pvt LTD
04.2015 - 03.2016
  • Supervising the MT/AMT & AT Shifter team and conducting the capacity planning & management of projects for the Indian market and global for DURA in France, Germany, Brazil & North America, and other Asian countries
  • Created CAD 3D and 2D using Catia V5 to convey manufacturing and production configurations
  • Created parts for machining, sheet metal fabrication, and injection molding
  • Supported engineering design development through analysis and simulation of prototypes and 3D computer models
  • Preparing engineering designs/ drawings and technical specifications to ensure smooth execution of projects within time and cost parameters
  • Applying GD&T and Tolerances stacks for all kinds of designs depends on Manufacturing methods
  • Provided technical engineering support and project management for the design, engineering, and development of Various Plastic parts (exclusively shifters, Cables Park brakes, and Actuators) products
  • Determining product definitions, Design Skelton, Kinematics, and Design Calculations
  • BOM with weight targets & materials and identifying special product characteristics from DFMEA to implement in drawings
  • Built functional prototypes of products, components, and mechanisms using Catia V5 / Solid works to meet design specifications.

Design engineer

Dura Automotive services (I) Pvt Ltd
Hyderabad, India
08.2012 - 03.2015
  • Design plastic parts as per customer requirements
  • Update the production drawings as per customer requirements and manufacturing team requests.
  • Create new drawings and apply GD&T and tolerance stacks
  • Applying materials to the parts as per strength and requirement from the customer
  • Close all DCR and ECR as per timelines
  • Works on new design developments in the team,
  • Reverse engineering the parts to make it most efficient and cost-effective.
  • Support in the plants to make parts assemble as per customer requirements.

Education

Masters - Automotive engineering

Staffordshire University
06.2010

Bachelor of Technology - Mechanical Engineering

Nagarjuna University
03.2008
M&M S101

Skills

  • SKILLS
  • CAD: CATIA V5 (Part Modeling, Drafting Assembly, Surface Modeling),
  • Solid Works
  • DFMEA, PFMEA, DFA, DFM
  • APQP
  • Tolerance stacks
  • PLM: ENOVIA V5, V6
  • Basic Knowledge on
  • Nissan TCP2, FORD TCP
  • Advanced problem solving
  • Analytical Problem solving
  • Leadership & Team Management

Languages

English
Advanced
C1

Timeline

PROJECT MANAGER - BTWICE Advanced e-motorcycle Engineering
09.2022 - 11.2022
PRODUCT DESIGN ENGINEER - Dura Automotive Services (I) Pvt LTD
04.2016 - 05.2021
SENIOR DESIGN ENGINEER - Dura Automotive Services (I) Pvt LTD
04.2015 - 03.2016
Design engineer - Dura Automotive services (I) Pvt Ltd
08.2012 - 03.2015
Staffordshire University - Masters, Automotive engineering
Nagarjuna University - Bachelor of Technology, Mechanical Engineering
Ram Upputuri