
R&D professional with 11 years of experience in sheet metal industry. Good reputation for solving problems. improving customer satisfaction and driving overall operational improvements. Consistently saved costs while increasing profits.
• A creative professional with zeal to make a winning career in 3D modelling & FEA analysis.
• An effective communicator with strong analytical, leadership, logical thinking & problem solving activities.
• Enthusiasm tool design eager to contribute to team success the hard work, attention to deal and excellent organisational skills. Clear understanding of task and training skills, motivated to learn & grow in industry.
About Company:
Steel Strips Wheels Limited (SSWL) is an auto components company that designs, manufactures, and supplies steel and alloy
wheels for automobiles:
Products:
SSWL makes wheels for passenger cars, multi-utility vehicles, tractors, trucks, and other vehicles.
Manufacturing facilities:
Oragadam (Chennai), Jamshedpur (Jharkhand), Mehsana (Gujarat), and Seraikela (Jharkhand).
Partnerships:
SSWL has strategic partnerships with Tata Steel,
Nippon Steel, Sumitomo Metal Corporation, and Ring Techs Co Ltd.
History:
commercial production in 1991.
Headquarters:
SSWL's headquarters are in Chandigarh,
Punjab.
Work Experience:
• Spearheading the design and development of Rim and Assembly tooling section for AG & OTR wheels.
• Responsible for the desiging of rim tooling & trials as well.
• Tool Design of wheels for two wheelers, four wheelers, tractors and earthmovers for all OEM.
• Conducting product manufacturing feasibility analysis and benchmarking, achieving increase in efficiency.
• Formulated standard tooling solutions, yielding substantial cost savings.
• Evaluated raw material requirements and recommended Value Addition/Value Engineering proposals to enhance product quality
and cost-efficiency.
• Responsible for product feasibility during New Product Development (NPD) ensuring seamless integration into the manufacturing process.
• Member of CFT team for feasibility study for RFQs received as well as completion of costing based on the technical specifications and requirements.
• Accountable for ensuring sample development, tool trials, preparation of periodic Quality Assurance and Inspection reports and resolution of recurring technical issues.
• Metal manufacturing processes like - Roll forming, Draw Forming and Stamping.
• Spearhead a team of 7 engineers.
About Company:
Carrier wheels Private Limited is one of the leading manufacturers of steel wheels for the Automotive, Agricultural, Construction,
Earthmoving, Implements, Forestry, Floatation & Off-Road equipment. Keeping pace with new technologies. CWPL manufactures wheels for variety of vehicles, catering as Tier1 supplier of wheels to original equipment manufacturers (OEM's) in India & global markets.
Work Experience :
• Spearhead of Tool Design Department.
• Spearhead of design & validation activities for wheels.
• Handle VAVE proposals for existing products.
• Spearhead New product development activities.
• Worked for rim tooling design & FEA of wheels.
• Worked for SMED (Single minute exchange of due) activities for Rim & Disc on production line machines to decrease cycle time..
• Handle meetings for NPD review with top management.
• Spearhead a team of 5 engineers.
• My job resposibility was there is making 2d & 3d design for the
tools and also working on sheetmetal design.
• Worked for Indian Navy Project & designed Radar system plate
form.
• Worked on solid works software during training
1. Saved One Roll Forming Operation by implementing cost saving initiatives on rim production line (2 Stage roll forming process instead of 3 stage for both front & rear rim production lines) & without Nitriding process on tools.
2. Develop First time in India HIGH PERFORMANCE STYLE WHEEL for Tractors (Patented)
3. Low Cost Automation setup on Roll forming machines
4. Cost saving activities in product Material.
5. Develop tools & process for Knurling on rims in Single stroke process instead of Double stroke process.
1. Style Wheels For Tractors :
In tractor industry there was not any option for aesthetic look in wheels (like alloy wheel) due to more load on wheels in field. To initiate style wheel design in tractor industry we have stated a project & after designing many concepts of wheels with considering of load conditions we have designed First style wheel in India in tractor wheel industry & that wheel also patented.
2. Lug Welding Robotic :
Currently we were doing manual C- welding on our lug welded wheels due to this our cycle time of lug welding was high & also a quality risk.
To solve this issue we have planned to do robotics C- welding on wheels.
3. PLM (Teamcenter). Implementation across all locations in R&D at SSWL :
Spearhead PLM implementation activities -
Define - Design - Develop - Deploy
Status - In progress
1. Ability to work under pressure and always likes to work with team.
2. Trouble shooting technical issues
3. Ability to lead a team.
4. Make supportive environment for team.
I hereby declare that the above written particulars are true to best of my knowledge and belief.
Date : 7/5/2025
Signature : (Rahul Kumar)