PUNIT GUPTA
Coventry,United Kingdom
Summary
A specialist in engine testing facility development with extensive expertise in PLC software, including Siemens Step-7 V5.5, Vipa, and Allen Bradley systems. Proficient in RSView32, Factory Talk View32, and SIMATIC WinCC Flexible, with a strong focus on fault finding and PLC troubleshooting. Certified in Vector CANape 20.0 fundamentals and skilled in controls and instrumentation. Demonstrates exceptional customer handling abilities through effective listening skills. Possesses hands-on experience in dyno load calibration and field transducer troubleshooting, aiming to leverage these competencies to drive innovation in engineering solutions.
Overview
15
15
years of professional experience
Work history
Rotating Machine Installation Engineer
Jaguar Land Rover
Coventry, United Kingdom
2024.04 - Current
- Experience in leading design, development, programming, testing, and commissioning of control systems including PLC, DCS, SCADA, and BMS for facility automation.
- Cost saving upto 8% optimising power consumption in TestBed operation electrical saving.
- Develop and optimize control strategies for HVAC, electrical distribution, mechanical systems,
- Troubleshooting and root cause analysis of control system failures and implement effective corrective actions.
- Prepare and maintain technical documentation such as control schematics, logic diagrams, system narratives, and operation manuals.
- Knowledge of industry standards, safety regulations.
- Stayed abreast with latest industry trends; applied learned knowledge for technological upgrades that boosted productivity levels.
- Provided comprehensive training to junior engineers, facilitating their skills development in the field of automation engineering.
- Coordinate with suppliers and contractors during control system installation, testing, and validation phases.
- Secured smooth operations within team by maintaining open lines of communication and resolving conflicts efficiently.
Senior Manufacturing Engineer
Caterpillar India Pvt Ltd
Aurangabad, India
2017.02 - 2026.02
- Expertise in the powertrain system, handling torque driven issues related to control and/or measurement.
- Communicated with company management to confirm that proposed changes to current energy systems are being implemented.
- Optimised thermal energy loss by cooling adiabatic towers by replacing the evaporation mesh type with the honeycomb type.
- Preparing validation check sheets and testing the newly installed system to ensure proper functioning as per FDS for handover and signoff.
- Developing electrical and electronic drawings and the architecture of rigging harnesses for ease of understanding of operation within engine testing testbeds.
- Periodic project follow-up on deliverable timelines and reporting any snags or prognostication delays to management.
- Engine testing cycle time optimization by implementing Engineering solutions.
- Implementing KAIZEN, POKAYOKE, maintaining 5s
- Preparing ‘Placed in Service' certificate and get it signed by all Stakeholders and Operation & Maintenance.
- Coordinate and meet with the global product engineering team to understand needs for new upcoming products.
Installation/Commissioning/Validation Engineer
AVL India Pvt. Ltd
Pune, India
2014.01 - 2016.12
- Collected data from AVL-Concerto and other monitoring equipment to secure systems working properly.
- Designed and delivered Functional discription(FDS) materials to upskill staff on operation and maintenance of newly commissioned systems.
- Monitored safe testing as per Safety matrix and commissioning of completed installations by closely regulating operations.
- Established positive, productive contractual and commercial customer relationships.
- Developed and maintained project engineering deliverables schedule by studying project plans and specifications, calculating time requirements and sequencing project deliverables.
- Created tools and benchmarks to improve performance and keep teams on task.
- Prioritised safety for personnel, client and environment when creating engineering plans to avoid injuries and legal issues during installation.
- Adviced on testing and commissioning procedures and documentation, providing constructive recommendations.
Sr. Automation Engineer
Dynomerk Controls
Pune, India
2011.07 - 2013.12
- Planning and Technical discussion with clients.
- Design complete wiring & control drawing with draftsman of projects.
- Making BOM for project proposals and making IO list of projects.
- Prepare Hardware / Software Architecture, Layouts get it Customer Approval.
- Application Development using Rockwell SCADA and HMI Products
using P & I diagram and giving presentations - Testing PLC panels, for proper functioning & ensuring specification
requirement and checking the I/O's of PLC & modifying the wiring as per requirement.
Education
B.Tech - Electronic and Communication
B.P.U.T.
Bhubaneshwar12th - Science
Kendriya Vidyalaya (IIT Kgp) CBSE
KharagpurPercentage : 68% - Science
Kendriya Vidyalaya (IIT Kgp) CBSE
Kharagpur, WBSkills
- Specialist in Engine Testing Facility development
Siemens: Step-7 V55, Vipa
Allen Bradley Controllogix (RSLogix 500)
Allen Bradley Micrologix\Slc Series\1400 (RSLogix 500)
ABB Codesys PLC Software
Vipa SLIO
RSView32 [CPR7] & Factory Talk View32 [CPR9] (Allen Bradley)
RSViewStudio SE [CPR7] & Factory Talk View Studio SE [CPR9] (Allen Bradley)
RSViewStudio ME [CPR7] & Factory Talk View Studio ME [CPR9] (Allen Bradley)
Panel Builder32 (Allen Bradley)
Movicon 113
SIMATIC WinCC Flexible V1400
- Fault finding and PLC troubleshooting is core strength
- Certified with Vector CANApe 200 fundamental
- I am good listener, which makes excellent at customer handling
- Hands-on experience of Controls & Instrumentation
- Expertise in Dyno load calibration and other field transducer calibration and troubleshoot
SKILLS
- Project planning tools like DMAIIC, ISIKAWA, DFMEA, SFMEA, etc.
- Calibration, Installation & Commissioning of sensors & test equipments.
- AVL- Puma 1.5.3 & Puma 2, AVL EDACS, SANTORIN, CONCERTO, AMA i60, BOBCAT.
- VECTOR CANApe 20.0
- SIEMENS Siematic Manager, S7-300, TIA-15.1, SIMATIC WinCC Flexible, Lader logic.
- Allen Bradley Micrologix\Slc Series\1400 (RSLogix 500).
Languages
Hindi
English
Bengali
Oriya
Marathi
INTREST
- Playing Basketball
- Bike ridding
- Trekking
Core Qualifications
- I have commissioned 2 major project as commsisioning engineer in
AVL
1. commissioned BobCat test bed at Cummins India Pvt Ltd, Phaltan.
2. commissioned PUMA test bed at Perkins India Pvt Ltd, Auranagbad. - Being Ex-AVL have good understanding of Engine test facility.
Commissioned Projects
- TWO WHEELER ONLINE DYNO for M/S PIAGGIO VEHICLES PVT. LTD., BARAMATI from October 2011 to Jan 2012.
- THREE WHEELER CHASSIS DYNO for M/S PIAGGIO VEHICLES PVT. LTD., BARAMATI from April 2012 to June 2012.
- TWO WHEELER CHASSIS DYNO for M/S YAMAHA,DELHI from Sept 2012 to Nov 2012.
- Electric Motor Test rig for M/S TVS Motors, BANGLORE from Mar 2013 to April 2013.
- GEAR BOX Test rig for M/S PIAGGIO VEHICLES PVT. LTD., BARAMATI from April 2013 to May 2013.
- 2 Wheller Chassis with RLS Simulation for Hero Moto Corporation from Sept 2013 to Dec 2013.
- HHP Engine Transient Dynometer for Cummins India Pvt. Ltd., Phaltan from April 2014 to Mar 2015.
- Container Test Bed commissioning for Tata Cummins Limited, Phaltan from March 2015 to June 2015.
- PERKINS Tiger Project for Caterpiller India Pvt. Ltd., Aurangabad from April’15 to Jan’17.
- Design Hot Test cycle for Off Highway Truck for Caterpiller India Pvt. Ltd., Aurangabad from Jan 2018 to May 2018.
- TestBed Installation for Genset Testing for Caterpiller India Pvt. Ltd., Aurangabad from Jan 2019 to May 2020.
- Rigging/DeRigging and Test Pallet commissioning for Caterpiller India Pvt. Ltd., Aurangabad from June 2021 to Mar 2022.
- New Rigging Station and Test Pallet for Caterpiller India Pvt. Ltd., Aurangabad from April 2022 to Mar 2023.
Timeline
Rotating Machine Installation Engineer
Jaguar Land Rover
2024.04 - Current
Senior Manufacturing Engineer
Caterpillar India Pvt Ltd
2017.02 - 2026.02
Installation/Commissioning/Validation Engineer
AVL India Pvt. Ltd
2014.01 - 2016.12
Sr. Automation Engineer
Dynomerk Controls
2011.07 - 2013.12
12th - Science
Kendriya Vidyalaya (IIT Kgp) CBSE
Percentage : 68% - Science
Kendriya Vidyalaya (IIT Kgp) CBSE
B.Tech - Electronic and Communication
B.P.U.T.