Cross-functional Process Engineer experienced in producing high-quality deliverables within cost, schedule and quality requirements. Devises fit-for-purpose, maintainable solutions tailored to bespoke manufacturing and quality briefs. Upholds best practices and meets international standards for compliant design and development lifecycles. Passionate about the coaching and development of all individuals in the team, with an understanding to diverse backgrounds and adaptable to all learning capabilities.
Overview
9
9
years of professional experience
7
7
years of post-secondary education
Work History
Process Engineer
PPG Aerospace
Shildon, Durham
08.2022 - Current
Planned, carried out and reported results from process development trials.
Leading DMAIC Six Sigma project for maximizing production output for a leading customer (currently undergoing Green Belt Training using this project).
Identified and introduced new and innovative processes to increase productivity across site.
Generated Standard Operating Procedures for Production and Quality Control Testing.
Determined maintenance regimes for site equipment and machinery.
Supported ongoing productivity improvement projects to increase production and keep costs low.
Through the use of 9s Lite, Investigated and conducted root cause analysis to resolve quality issues and secure cost savings.
Performed preventative maintenance to promote reliable plant operations.
Reported on incidents and abnormalities and took immediate corrective actions.
Measured quantities and adjusted batches to fulfil formula specifications.
Tested products to achieve full conformance with company standards.
Delivered on quality goals by proactively monitoring batches and systems.
Delivered ongoing productivity improvement projects to increase production and keep costs low.
Reduced Oracle system faults, completing Quality Hazard tasks to increase Production Quality and stock controls.
Senior Quality Control Technician
PPG Aerospace
Shildon, Durham
12.2019 - 08.2022
Inspected both legacy and new products to verify conformance to specifications.
Carry out tests and final inspection of in process and finished products in controlled conditions.
Facilitated day-to-day quality inspections and maintained related documentation.
Enforced companywide HSE standards and PPE use.
Performed testing procedures according to agreed laboratory protocols/Standard Operating Procedures.
Tested incoming receipt products and raw materials against Quality Control (QC) standards.
Recorded all data and results accurately and responsibly.
Cleaned and tested equipment to support stable lab processes.
Set up and tested laboratory equipment ahead of experiments.
Monitored laboratory supplies, reordering stock to meet operational need.
Maintained clean, organised working areas to create positive, productive environments with minimal risk.
Took leadership of QC laboratory 5s requirements and internal audits.
Led by example to maintain team motivation, ensuring daily tasks were performed accurately and efficiently.
Provided leadership and direction for employees, supervising activities to drive productivity and efficiency.
Offered instruction, coaching and motivation for enhanced team morale.
Set and managed operational schedules with proper coverage outside of office hours to meet customer service demands.
Guided and coached staff to achieve individual growth and personal learning targets.
Fostered positive employee relationships through communication, training and coaching.
Developed diligent staff training and mentorship, incentivising accomplished new starters to contribute to positive team results.
CK Science - Quality Control Technician
PPG Aerospace
Shildon, Durham
10.2018 - 12.2019
Maintained specification conformance through rigorous product testing from in process materials to finished product.
Checked raw materials' quality met manufacturing requirements.
Prepared correct sample quantities for analysis.
Examined samples for conformance with agreed quality criteria.
Used precision meters and measurement tools for accurate testing.
Assessed functionality and performance of manufacturing materials.
Graded materials clearly for correct onward processing.
Performed laboratory cleaning duties including safe waste disposal, disinfecting surfaces and equipment.
Unpacked and processed high volume of incoming samples, identifying and addressing errors.
Accurately stored, archived and retrieved samples, dispatching selected samples to referral sites as needed.
Communicated with colleagues, management and sales staff with professionalism.
Junior Laboratory Analyst
Edwards' Analytical
Newton Aycliffe, Durham
01.2017 - 09.2018
Completed daily testing using a wide variety of laboratory techniques to analyse data.
-Autoclave and Soxhlet extraction systems to generate aqueous or solvent extracts.
-Anlayses of extracts including quantitation of Specific Elements using ICP-MS, pH, UV absorbance, Residue of Evaporation, FT-IR spectroscopy, ash content, thermal stability, GC-FID and more.
Performed troubleshooting on laboratory equipment, diagnosing malfunctions with accuracy.
Supported development and implementation of new laboratory processes that led to efficiency increase.
Performed equipment and machine validations to guarantee proper performance.
Safely handled chemicals, gases and biological samples for chemical extraction, following lab safety protocols.
Enabled efficient service by supporting administrative duties, such as case receipt and recording.
Resolved routine issues and escalated non-standard or critical issues to appropriate departments.
Repaired, calibrated and safely operated all laboratory equipment.
Contributed to team discussions and new project initiatives to advance research progress.
Decreased lab spending by purchasing cost-effective supplies and closely monitoring laboratory inventory.
Maintained organised, safe and efficient work area at all times to minimise risks.
Kept laboratory in compliance with regulatory standards.
Cleaned and organised laboratory and restocked stations with commonly used supplies.
Provided inventory control of reagents, chemicals and supplies using proper labelling and computerised management systems.
Confirmed waste loads met regulatory and statutory compliance.
Completed projects in compliance with SOPs and work instructions.
Performed standardised tests on organic and inorganic compounds.
Operated in compliance with all appropriate regulatory agencies and safety requirements.
PE and School Sports Apprentice
Byers Green Primary School
Byers Green , Durham
09.2014 - 09.2016
Conducted regular students assessments during physical education activities to determine progress and weaknesses for improvement.
Supervised and monitored students during indoor and outdoor classes.
Maintained up to date on latest effective sporting activities and fitness routines to incorporate into lessons.
Implemented rules of conduct to maintain good student behaviour.
Increased sporting team participants by creating activities improving student wellbeing and enjoyment within fitness activities.
Set-up gym, prepared balls and sports requirements for PE class.
Encouraged students to engage in different sports to maximise potential.
Assessed performance and monitored progress of students.
Encouraged healthy competition by evaluating ability level of students.
Acted as inspirational role model to help students become more motivated and interested in physical education activities.
Trained and coached school sports teams to compete and achieve success in regional events.
Cultivated excellent relationships, supporting students inside and outside of physical education lessons.
Reported injuries and accidents to school Lead First Aider and parents.
Participated in parent teacher meetings to provide reports regarding progress of child.
Accompanied students and teams to sporting events to provide moral support.
Planned fun, effective physical education lessons to enhance learning experience.
Improved student stamina, drive and persistence in physical education by celebrating successes.
Held physical education theory lessons for students to gain more in-depth understanding of fitness and sports.
Worked as a Teaching Assistant in all aspects of education across and age range of 4-11 years old.
Assisted with planning and preparing lessons, evaluating and adjusting teachings to suit student age and capability.
Supervised pupils during lunchtimes and educational visits.
Offered support to special needs students, guaranteeing safety and access to equitable learning.
Minimised distraction by creating and maintaining clean, safe and organised classroom.
Maximised class teacher productivity by preparing work and activities in advance of lessons.
Built trusting, respectful relationships with pupils through attentive listening and communication abilities.
Supported development of appropriate resources, working with teachers to guarantee provision met learning needs.
Managed pupil behaviour to cultivate focused and productive classes.
Created and distributed instructional materials for group and one-on-one use.
Created positive, engaging learning environments to improve student experiences.
Prepared visual aids, equipment and classroom displays for daily lessons.
Provided friendly, enthusiastic support to pupils in individual and group support settings.
Observed pupils closely in classroom environment to foster engagement.
Responded to changing needs of pupils and staff to provide maximum help and support.
Aided improvements in educational, emotional and social development.
Identified disruptions to learning and discretely addressed issues where possible.
Education
Green Belt - Lean + Sixth Sigma
PPG Industries
US + Europe
09.2023 -
NVQ Level 3 - Supporting Teaching and Learning
School Sports Partnership
Sedgefield, Durham
09.2015 - 08.2016
NVQ Level 2 - Activity Leadership
School Sports Partnership
Sedgefield, Durham
09.2014 - 08.2015
NVQ Level 2 - Principle and Preparations for Coaching Sport
School Sports Partnership
Sedgefield, Durham
07.2015 - 10.2015
NVQ Level 2 - Multi-Skills Development in Sport
School Sports Partnership
Sedgefield, Durham
09.2014 - 08.2015
Certification - Child Protection and Safeguarding Vunerable Adults
Whitworth Park Academy
Spennymoor
09.2014 - 09.2014
GCSEs - English First Language
Whitworth Park Academy
Spennymoor
09.2013 - 05.2014
GCSEs - Mathematics
Whitworth Park Academy
Spennymoor
09.2013 - 05.2014
GCSEs - ICT
Whitworth Park Academy
Spennymoor
09.2013 - 05.2014
GCSEs - Drama
Whitworth Park Academy
Spennymoor
09.2013 - 05.2014
GCSEs - BTEC Sport (Level 2)
Whitworth Park Academy
Spennymoor
09.2013 - 09.2014
Skills
Safe operating procedure (SOP) knowledge
Process experiments
Capabilities assessment
Coaching and mentoring
Root cause analysis
Documentation requirements
Quality control testing
Team supervision
Quality control inventory
Yellow Belt Certified Lean Sixth Sigma
"Managing Challenging Behavior" Certificate
"Understanding 5s in the workplace" Certificate
Myo Shin Ryu Jujitsu - Senior Black Belt
Timeline
Green Belt - Lean + Sixth Sigma
PPG Industries
09.2023 -
Process Engineer
PPG Aerospace
08.2022 - Current
Senior Quality Control Technician
PPG Aerospace
12.2019 - 08.2022
CK Science - Quality Control Technician
PPG Aerospace
10.2018 - 12.2019
Junior Laboratory Analyst
Edwards' Analytical
01.2017 - 09.2018
NVQ Level 3 - Supporting Teaching and Learning
School Sports Partnership
09.2015 - 08.2016
NVQ Level 2 - Principle and Preparations for Coaching Sport
School Sports Partnership
07.2015 - 10.2015
PE and School Sports Apprentice
Byers Green Primary School
09.2014 - 09.2016
NVQ Level 2 - Activity Leadership
School Sports Partnership
09.2014 - 08.2015
NVQ Level 2 - Multi-Skills Development in Sport
School Sports Partnership
09.2014 - 08.2015
Certification - Child Protection and Safeguarding Vunerable Adults