Nakembetwa Samwel
Morogoro
Summary
Experienced Chemical and Process Engineer with a Bachelor's degree in Chemical and Process Engineering and a solid background in production and operations management, process optimization, and safety compliance. Proven track record as a Production Team Lead, enhancing efficiency, reducing waste, and improving product quality. Skilled in data analysis, troubleshooting, and quality control, with a strong focus on SHERQ standards.
Overview
7
7
years of professional experience
Work History
Production Team Lead
Kilombero Sugar Company Ltd
04.2021 - Current
- Lead and supervise daily operations to ensure maximum production efficiency, quality, and safety
- Coordinate with cross-functional teams, including maintenance, quality assurance, and logistics, to meet production goals
- Oversee resource allocation, inventory management, and ensure timely availability of raw materials
- Conduct regular team meetings and training sessions to improve team performance and ensure compliance with safety protocols
- Implement SHERQ (Safety, Health, Environment, Risk, and Quality) standards to maintain a safe and compliant work environment
- Monitor production metrics and analyze performance data to drive continuous improvement in processes
- Prepare detailed production reports and present them to senior management
- Improved production efficiency through process optimization and lean manufacturing techniques
- Reduced waste by implementing stricter quality control measures and waste reduction strategies
- Enhanced team productivity and morale through regular coaching, resulting in reduced operational downtime
- Recognized by management for achieving record production outputs during peak seasons, meeting all target deadlines
- Played a key role in the implementation of new safety protocols, leading to a significant reduction in workplace incidents
Raw House Foreman
Kilombero Sugar Company Ltd
11.2020 - 03.2021
- Supervised the raw house operations, overseeing raw material processing and managing team activities to ensure efficient and safe production
- Monitored equipment used in sugar processing, coordinating with maintenance teams to reduce downtime and ensure continuous operation
- Ensured compliance with SHERQ (Safety, Health, Environment, Risk, and Quality) protocols, implementing procedures to uphold safety standards
- Analyzed raw material quality and adjusted processing parameters to optimize extraction efficiency, applying principles of chemical and process engineering
- Conducted regular inspections and quality checks to ensure product consistency and adherence to company standards
- Trained and supported team members in production best practices, promoting a culture of safety and continuous improvement
- Successfully reduced processing time by optimizing raw material handling and processing workflows
- Improved extraction efficiency by adjusting processing conditions, leading to higher quality and yield in the production process
- Played a key role in enhancing safety protocols within the raw house, contributing to a safer work environment
- Achieved consistent product quality by implementing rigorous quality checks and process adjustments based on real-time data
Engineer in Training
Kilombero Sugar Company Ltd
02.2019 - 10.2020
- Assisted senior engineers in the monitoring and optimization of sugar processing operations, learning and applying key principles of chemical and process engineering
- Supported the implementation of process improvements to enhance production efficiency and reduce waste within the manufacturing plant
- Conducted data collection and analysis on production metrics, identifying areas for process adjustments to improve equipment efficiency and throughput
- Collaborated with the maintenance team to troubleshoot equipment issues and performed basic maintenance tasks to ensure smooth operation
- Assisted in ensuring compliance with SHERQ (Safety, Health, Environment, Risk, and Quality) standards, observing safe practices and recommending enhancements for a safer workplace
- Prepared detailed technical reports on process performance, sharing insights and recommendations with senior engineers
- Gained hands-on experience in sugar processing operations and equipment, enhancing knowledge of industrial chemical processes
- Contributed to improvements in production efficiency by assisting with the implementation of process optimization projects
- Recognized by mentors for strong analytical skills and proactive problem-solving in day-to-day operations
Relief Shift Operator
Illovo Distillers Tanzania Limited (IDTL)
08.2017 - 01.2019
- Operated and monitored distillation equipment and processes, ensuring optimal performance and adherence to safety and quality standards
- Assisted in the production of extra neutral alcohol (ENA) 96%v/v , applying principles of chemical and process engineering to optimize fermentation and distillation processes
- Conducted regular inspections and maintenance checks on machinery, identifying and addressing potential issues to minimize downtime
- Recorded operational data and maintained accurate logs of production metrics, analyzing trends to support continuous improvement initiatives
- Handled emergency situations effectively, minimizing damage and prioritizing worker safety.
Education
Bachelor of Science - Chemical and Process Engineering
University of Dar Es Salaam
07-2017
Skills
- Process Engineering
- Data Analysis and Interpretation
- Safety and Risk Management
- Chemical Process Design
- Problem-Solving
- Quality Control
- Project Management
- Leadership and Team Collaboration
- Software Proficiency
- Proficiency in MS Suite
- Technical Documentation
Professional Registration
Registered Professional Engineer
Keycoursesandcertifications
- Sugar Engineering (SMRI)
- Leadership Development Program
- Illovo Fundamentals of SHERQ (Safety, Health, Environment, Risk, and Quality)
- Coaching and Talent Acquisition
- First Line Management (FLM) Tool Kit
References
- Stephen Kihula, Kilombero Sugar Company Ltd, Maintenance Manager, Skihula@illovo.co.za, +255756037971
- Juma Saidy, Mtibwa Sugar Estate, Factory Manager, Jsaidy@mtibwa-sugar.co.tz, +255784608975
- Robert Mkumbo, Kilombero Sugar Company Ltd, Maintenance Manager, Rmkumbo@illovo.co.tz, +255769858231
Timeline
Production Team Lead
Kilombero Sugar Company Ltd
04.2021 - Current
Raw House Foreman
Kilombero Sugar Company Ltd
11.2020 - 03.2021
Engineer in Training
Kilombero Sugar Company Ltd
02.2019 - 10.2020
Relief Shift Operator
Illovo Distillers Tanzania Limited (IDTL)
08.2017 - 01.2019
Bachelor of Science - Chemical and Process Engineering
University of Dar Es Salaam
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