Mukesh Galla Surya
Summary
Results-driven professional with extensive experience in Process Engineering. Proactive & Bilingual with skills & Experience in continuous improvement, seeking an opportunity to work in a challenging and dynamic environment and to keep adding value to an organization where a qualified individual with knowledge of Process Engineering and process implementation is highly sought.
Overview
5
5
years of professional experience
6
6
years of post-secondary education
Work History
Process Engineer
Sunny Opotech India Pvt Ltd
Tirupati, Chittoor
12.2019 - 12.2021
- Identified areas of improvement with regular audits and assessments.
- Led safety initiatives, minimised workplace accidents and hazards
- Optimised plant operations for enhanced efficiency.
- Developed new process designs by conducting research and analysis.
- Managed to lead the Lean improvement projects (KAIZEN) to reduce the Overall Factory scrap & to improve the yield.
- Managed the Process Engineering Documents (PFC, WI, PFMEA) & took accountability to make any process changes over them with CDC requirements.
- Managed to lead the Equipment team in Process Automation projects.
- Diagnosed Faults & Failures in Mobile Camera Module Manufacturing Process in Lean Lines (Auto cell, Backend & CFC.)
- Analysed RCCA for functional & Cosmetic failures in SFT (Semi-functional Test) & MMI (Man
Machine Interface) Tests and Providing exact Corrective actions to avoid successive failures. - Managed & assisted with other Engineering Teams in taking decisions for critical functional failures.
- Maintained proper flow control of Units from Prime Line, Tear Down & Debug areas by controlling PFC (Process Flow Control) for Respective Manufacturing areas.
- Conducted hourly Meetings & Discussions with CFT team to improve Yield.
- Involved as a CFT to reduce and analyse the process PPM & Customer Situation (CS) by using 7QC Tools, preparing PFMEA & 8D reports.
- Prepared Process Flow Diagram (PFD) & Work Instruction (Wl) for the Process.
- Worked towards Cycle Time & Motion study for Line Balancing,
Prepared Production Ramp Up Plans and supported to meet the monthly production target. - Trained the production supervisors and operators about the process and Manpower Handling.
- Implemented modern manufacturing processes like Lean Concepts (Poke-Yoke, Kaizen, 6S) etc. on shop floor.
- Presented Key Performance Indicators (KPI) for every month to the stakeholders.
- Prepared Documents & took accountability for Layer Process Audits (LPA), Calculated & arrived Cp and Cpk values for the production processes.
- Experienced in Modifications to Fixtures for Improving the Product Quality ultimately Improving Production and Reducing the Defects.
Administrator
GXO Logistics
Liverpool, Merseyside
09.2023 - Current
- Handled sensitive information discreetly, maintaining confidentiality at all times as required by protocol.
- Sorted incoming mail promptly, reducing clutter and improving organisation in the workplace.
- Organised important company meetings, leading to improved communication across departments.
- Prepared detailed reports for streamlined decision-making processes using various software applications proficiently.
- Streamlined office operations by implementing efficient administrative procedures.
- Resolved minor technical issues swiftly avoiding unnecessary delays in workflow.
- Increased efficiency of document retrieval with a well-organised filing system.
- Managed office supplies inventory, ensuring readiness for all projects at any given time.
- Enhanced team productivity for better project completion rates through effective schedule management.
- Improved record keeping system with attention to detail and thoroughness.
- Answered inbound phone calls, resulting in excellent customer service provided to clients.
- Interacted with customers professionally by phone, email and in-person to deliver accurate service information.
- Facilitated internal communications with clear and concise memos and bulletins.
Education
Master of Science - Electrical & Power Control Engineering
Liverpool John Moores University
Liverpool 01.2022 - 09.2023
Bachelor of Science - Electrical & Electronics Engineering.
Jawaharlal Nehru Technological University
Tirupati 07.2016 - 06.2020
Skills
- Customer relationship management systems
- Project management software experience
- Microsoft office suite proficiency
- Knowledge of hr practices
- Attention to Detail
- Project Management
- Operations management
- Results-driven
- IT troubleshooting
- Written and verbal communication
- Strategic decision-making
Accomplishments
- IKW 1: Successfully finished the Internal Kaizen project 'Factory Scrap Reduction - Phase I' by reducing the overall factory scrap percentage from 0.51% to 0.2%.
- IKW 2: Successfully finished the Internal Kaizen Project TD in Reduction' by reducing the TD in Qty from 6000 to 2500.
- DOCUMENTATION: Prepared and edited documents like Process Flow Chart to keep staff informed on policies and procedures.
Timeline
Administrator
GXO Logistics
09.2023 - Current
Master of Science - Electrical & Power Control Engineering
Liverpool John Moores University
01.2022 - 09.2023
Process Engineer
Sunny Opotech India Pvt Ltd
12.2019 - 12.2021
Bachelor of Science - Electrical & Electronics Engineering.
Jawaharlal Nehru Technological University
07.2016 - 06.2020
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