Misbahul Hasan
Blackburn,UK
Summary
Manufacturing engineer with expertise in process engineering, new product introduction, and engineering change control. Proficient in CAD/CAM systems such as Solid Edge 2022, AutoCAD 2D/3D, and Fusion 360, with a strong foundation in CNC programming and multi-axis machining. Proven track record in implementing ISO 9001 quality management systems and driving continuous improvement through lean manufacturing principles. Experienced in cross-functional collaboration and supplier management, focusing on productivity enhancement and cost reduction.
Experienced professional with focus on engineering and innovation. Capable of delivering high-quality solutions through expertise in design, analysis, and problem-solving. Committed to enhancing project outcomes by leveraging technical knowledge and collaborative approach.
Overview
29
29
years of professional experience
4
4
years of post-secondary education
Work history
Manufacturing Engineer (Manufacturing Method Engineer)
Baxi Heating UK Ltd
Blackburn
11.2021 - 01.2026
- Defined and documented robust manufacturing methods, ensuring compliance with safety and quality standards.
- Supported New Product Introduction by developing routings, layouts, and work instructions.
- Managed engineering changes using Teamcenter 13, maintaining accurate mBOMs and standard times.
- Developed and improved SOPs and inspection methods to enhance Right-First-Time production.
- Resolved production issues through structured root cause analysis, improving output and delivery.
- Implemented corrective actions to meet OTIF and productivity KPIs effectively.
- Led continuous improvement initiatives using Lean and Kaizen methodologies to optimise processes.
- Facilitated supplier collaboration for timely material delivery, preventing production delays.
- Collaborated with design engineers to optimise product manufacturability.
Engineering Manager
SIMMAL Ltd
Preston, Lancashire
03.2016 - 10.2021
- Progressed through senior engineering and management roles in precision manufacturing.
- Directed manufacturing engineering from concept to production, ensuring quality and efficiency.
- Managed machining processes, tooling design, and 3D AutoCAD modelling for optimal output.
- Delivered projects across automotive, aerospace, rail, and security sectors on time.
- Oversaw CapEx investment, budgeting, productivity enhancement, and downtime reduction initiatives.
- Developed engineers, operators, and apprentices to enhance skill sets.
- Owned ISO 9001 processes, including audits and corrective actions for compliance.
- Resolved technical issues through troubleshooting, significantly improving product quality.
Senior Manufacturing / CNC Engineer
SIMMAL Ltd
Preston, Lancashire
03.2007 - 03.2016
- Progressed through senior engineering and management roles in precision manufacturing environments.
- Led manufacturing engineering activities from concept development to production.
- Managed machining processes, tooling design, and quality control using 3D AutoCAD and Fusion 360 CAM.
- Delivered projects for automotive, aerospace, rail, and security sectors on time.
- Oversaw CapEx investment and budget management to enhance productivity and minimise downtime.
- Developed and mentored engineers, programmers, operators, and apprentices to strengthen team capabilities.
- Owned ISO 9001 processes, ensuring compliance through audits and corrective actions.
- Resolved complex issues by applying troubleshooting and critical thinking techniques.
Technical Manger
Anu Overseas Pvt Ltd
Delhi, India
09.1996 - 03.2003
- Established solid foundations in manufacturing engineering and shop-floor operations within ISO 9001 environments.
- Acquired hands-on experience in machining processes, tooling, inspection, and production planning.
- Supported quality control activities, including audits and documentation of corrective actions.
- Cultivated practical problem-solving skills in dynamic manufacturing contexts.
- Collaborated with multidisciplinary teams to devise innovative, customer-centric solutions.
- Prepared work schedules and assigned personnel to align with production objectives.
Education
BSc - Mechanical Engineering
Zakir Hussain College of Engineering & Technology
India 08.1992 - 07.1996
Skills
- Manufacturing engineering and methods
- Process engineering and standard work
- Shop-floor support and problem-solving
- Process optimisation
- Data analysis
- Microsoft Office Suite
- Health and safety compliance
- Time efficiency
- Failure mode effects analysis
- Waste minimisation tactics
- Root cause analysis
- Rapid prototyping
- AutoCAD and CAD software
- CNC operations and programming
- New product introduction and transfer
- Engineering change control
- PLM systems: Teamcenter 13
- APQP and FMEA methodologies
- Continuous improvement strategies
- Lean manufacturing principles
- OTIF metrics and productivity tracking
- CapEx support and costing strategies
- Supplier management and collaboration
- ERP systems knowledge
ADDITIONAL INFORMATION
- Full UK Right to Work
- Full UK Driving Licence
Languages
Hindi
Fluent
Urdu
Native
References
References available upon request.
Timeline
Manufacturing Engineer (Manufacturing Method Engineer)
Baxi Heating UK Ltd
11.2021 - 01.2026
Engineering Manager
SIMMAL Ltd
03.2016 - 10.2021
Senior Manufacturing / CNC Engineer
SIMMAL Ltd
03.2007 - 03.2016
Technical Manger
Anu Overseas Pvt Ltd
09.1996 - 03.2003
BSc - Mechanical Engineering
Zakir Hussain College of Engineering & Technology
08.1992 - 07.1996