Matthew Young
Hadleigh,Essex
Summary
Experienced in body exterior engineering with a strong background in end-to-end product development and project management using JIRA. in CATIA V5/V6 and Siemens NX, specialising in plastic injection and composite component design. Skilled in GD&T methods, cost and weight reduction analysis, DFMEA, and DFM analysis with CAD implementation. Committed to delivering innovative solutions that enhance product quality and efficiency.
Overview
16
16
years of professional experience
Work history
SENIOR DESIGN ENGINEER
WHS Plastics Ltd
Minworth, Sutton Coldfield, UK
10.2024 - 08.2025
- Developed exterior and interior plastic components for two premium OEM manufacturers.
- Evaluated existing automotive product assemblies to enhance fit and function.
- Applied design for manufacture principles to complex dynamic interior assemblies.
- Analysed new A surface studio data to innovate exterior trim and black plastic commodities.
- Conducted concept studies and vehicle package assessments using CATIA V5.
SENIOR DESIGN & INTEGRATION ENGINEER
Verne Ltd
Wellesbourne, Warwick, UK
12.2023 - 10.2024
- Executed seamless integration of perception, navigation, and data collection technology into vehicle body exterior.
- Defined component-level requirements for autonomous driving integration based on system hard points.
- Collaborated cross-functionally with commodity owners and engineering teams to enhance design.
- Directed engineering and CAD development of AD systems hardware, including LIDAR and camera housings.
- Managed virtual Bill of Materials for all AD physical components in partnership with PLM team.
- Achieved cost targets for Bill of Materials through effective resource management.
- Developed RFI documentation in coordination with key suppliers.
- Led design engineering resources to ensure project alignment and efficiency.
LEAD DESIGN ENGINEER
Volta Trucks Ltd
Winnersh, Reading, UK
11.2021 - 10.2023
- Led design engineering for exterior parts of EV trucks, ensuring alignment with targets and milestones.
- Oversaw development of thermoplastic and composite components to meet quality and performance standards.
- Delivered projects within cost targets by managing Bill of Material (BoM) effectively.
- Supported supplier selection and cost management to optimise purchasing processes.
- Generated and managed SFMEA/DFMEA during concept phase to enhance design integrity.
- Utilised CATIA V6 and 3DEXPERIENCE for design and project execution.
- Managed engineering resources to ensure timely delivery of systems and components.
LEAD DESIGN ENGINEER
EDAG Engineering Ltd
Leamington Spa, UK
12.2020 - 10.2021
- Led design and development of prototype exterior components for EV truck start-up.
- Managed engineering project delivery for all prototype parts, ensuring timely completion.
- Oversaw design engineering resources to optimise team performance and output quality.
- Delivered system definitions and managed SFMEA/DFMEA generation during concept phase.
- Maintained direct communication with customer as single point of contact.
- Demonstrated practical problem-solving skills in technical issue resolution.
- Utilised CATIA V6 and 3DEXPERIENCE for efficient design processes.
SENIOR DESIGN ENGINEER
Bertrandt UK Ltd
Brentwood, UK
08.2020 - 10.2021
- Provided part-time CAD and Teamcenter support for OEM Tier 1 suppliers.
- Executed modelling and manipulation using CATIA V5 within Teamcenter environment.
- Conducted evaluations of DPA (E2KS) assessments to ensure compliance standards.
- Delivered comprehensive package investigations alongside engineering proposals.
- Prepared and released formal CAD data at key programme milestones.
SENIOR DESIGN ENGINEER
Rosti Automotive Ltd
Leamington Spa, UK
12.2017 - 05.2020
- Streamlined end-to-end development of premium automotive OEM exterior assemblies.
- Analysed A surface data releases, reporting moulding feasibility and split line issues.
- Prepared detailed 3D CATIA data using released A surface models for project compliance.
- Executed design rules ensuring adherence to supplier and OEM standards.
- Collaborated with cross-functional teams to align project progress with client requirements.
- Conducted DFM analysis to mitigate toolmaker exchanges before tool kick-off.
- Met cost targets by reducing complexity through bespoke mechanical interfaces and clipping strategies.
- Delivered exceptional lead engineering services for A surface studio updates and DFM analysis.
SENIOR DESIGN ENGINEER
Rosti Automotive Ltd
Ford Dunton, UK
01.2014 - 11.2017
- Led development of battery box system for passenger vehicles from concept to production release.
- Validated battery retention and PCM module attachment through CAD designs and sled crash testing.
- Recorded test data using DVPR&R and eFDVS portals for accuracy.
- Participated in APQP meetings to maintain effective communication throughout the programme.
- Assisted in prototype build activities at pilot plant to identify and resolve design issues.
- Prepared Change Request documentation to facilitate necessary component updates.
- Examined process stability through mould trials, including Run at Rate and PPAP testing.
- Reinforced product launch by addressing AIMS and raising WERS Alerts and Concerns.
SENIOR DESIGN ENGINEER
Rosti-Mckechnie Ltd
Ford Dunton, UK
01.2011 - 12.2013
- Navigated development of small commercial vehicle fuel filler housing from concept to release.
- Integrated with studio to optimise A surface filler flap positioning adjacent to body side.
- Crafted boundary diagrams and DFMEA & SCCAF documentation to assess potential failures pre-design kick-off.
- Coordinated with manufacturing to evaluate impact of filler pipe load path and hand clearance zones.
- Designed Bowden cable flap locking mechanism and functional TPE sealing elements for accuracy.
- Prepared DRL documentation and participated in FTN sign-off reviews around nominal buck (Cube).
- Developed final production component design with GD&T system to enhance design accuracy and minimise production issues.
- Created bespoke flap arm spring considering open/close forces, feel, and sound.
SENIOR DESIGN ENGINEER
Mckechnie Plastic Components Ltd
JLR (Gaydon), UK
04.2009 - 12.2010
- Led comprehensive development of premium automotive exterior cowl grille from concept to production.
- Analysed surface data and addressed moulding feasibility and split line issues.
- Managed initial concept development, focusing on pedestrian protection and airflow management.
- Optimised design based on CAE and mould flow predictions.
- Released final production designs with GD&T to meet client specifications.
- Conducted DFM analysis and executed necessary improvements.
- Developed early CAD schemes for exterior pillar trim, front grille, and door cladding assemblies.
Education
BTEC Higher National Certificate - Engineering (HNC)
Southeast Essex College of Arts & Technology
Southend-on-SeaBTEC Ordinary National Diploma - Engineering (OND)
Southeast Essex College of Arts & Technology
Southend-on-SeaBTEC First Diploma - Engineering
Southeast Essex College of Arts & Technology
Southend-on-Sea6 'O' Levels - Mathematics, English Language, Physics, Chemistry, Technical Drawing & Art
Thorpe Bay High School
Southend-on-SeaSkills
- Body exterior engineering
- End-to-end product development
- Project management and tracking
- CATIA V5/V6 and Siemens NX
- Plastic and composite design
- GD&T methods and implementation
- Cost and weight analysis
- Design failure mode analysis
- DFM analysis and CAD integration
Additional Experience
- Contract: SENIOR DESIGN ENGINEER | Ford Dunton; Battery box development.
- Contract: LAUNCH DESIGN ENGINEER | Faurecia Interior Systems – Germany; Carpet & rear parcel shelf development.
- Contract: LAUNCH DESIGN ENGINEER | Automold GmBh – Germany; Battery box & cold zone panels development.
- Contract: LAUNCH DESIGN ENGINEER | Ford Otosan – Turkey; Body Structures, Exterior & Interior trim development.
- Contract: CAD DESIGN ENGINEER | Ford Dunton - Pre-Program Body Structures & Exterior development.
- Contract: LAUNCH DESIGN ENGINEER | Ford Brazil – São Paulo; Body Structures & Exterior trim development.
- Contract: CAD DESIGN ENGINEER | Mascotech Engineering Ltd – OEM CAD support.
Timeline
SENIOR DESIGN ENGINEER
WHS Plastics Ltd
10.2024 - 08.2025
SENIOR DESIGN & INTEGRATION ENGINEER
Verne Ltd
12.2023 - 10.2024
LEAD DESIGN ENGINEER
Volta Trucks Ltd
11.2021 - 10.2023
LEAD DESIGN ENGINEER
EDAG Engineering Ltd
12.2020 - 10.2021
SENIOR DESIGN ENGINEER
Bertrandt UK Ltd
08.2020 - 10.2021
SENIOR DESIGN ENGINEER
Rosti Automotive Ltd
12.2017 - 05.2020
SENIOR DESIGN ENGINEER
Rosti Automotive Ltd
01.2014 - 11.2017
SENIOR DESIGN ENGINEER
Rosti-Mckechnie Ltd
01.2011 - 12.2013
SENIOR DESIGN ENGINEER
Mckechnie Plastic Components Ltd
04.2009 - 12.2010
BTEC Higher National Certificate - Engineering (HNC)
Southeast Essex College of Arts & Technology
BTEC Ordinary National Diploma - Engineering (OND)
Southeast Essex College of Arts & Technology
BTEC First Diploma - Engineering
Southeast Essex College of Arts & Technology
6 'O' Levels - Mathematics, English Language, Physics, Chemistry, Technical Drawing & Art
Thorpe Bay High School
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