Mark Mundy

The roll of a technical operator within the butter plant covers all aspects of production, depending on your allocated task on any particular day. The roles can be broken down into three distinct areas. Process, this role cover everything from unloading tankers (cream), testing the load before hand to insure they meet all relevant requirements and are within specification. Processing the cream via pasteurization into batches following a production plan, insuring at all times that production specifications are met, the cip of all associated equipment. Running the Butter Maker (churn) to match production inline with a plan for required quantities, product type and customers requirements and insuring at all times quality control is maintained with regular testing for specification and micro. Dealing with by products (Butter milk) that my need further processing and despatching from site. Production, the running of packing machinery following a plan within an SOP to ensure customers requirements are exceeded at all stages and ensuring all test are carried out, including CCP tests and grading samples takes. This roll also requires

• Conducted regular maintenance checks for optimal equipment functionality.
• Ensured safety protocols, minimising risk of accidents on site.
• Performed routine inspections of equipment maintaining excellent condition and longevity.
• Quickly identified and resolved problems to maintain smooth running of production line.
• Cleaned equipment, identifying potential repair and maintenance needs.
• Followed assembly instructions to accurately complete jobs.
• Manually loaded, unloaded and manoeuvred bulky goods, safely lifting and transporting heavy loads.
• Communicated safely to coordinate with team members in noisy and fast-paced environment.

Dispatch, this roll pick up where production passed from packing over to boxing and palletization through to the loading of lorries. Again, at all stages insuring the highest standards and efficiency within a fast moving high output production facility.

As a technical operator you are also required to carry out minor maintenance tasks and adjustments to equipment to insure smooth and efficient running.

RD Engineering Solutions offer process control, automation and integration right through to project management to a wide array of industries, but predominantly within the food manufacturing sector. My roll within the company was installation and maintenance, from a mechanical stand point, of any project.

It was site based throughout the UK and Ireland

• Initiated troubleshooting procedures for mechanical breakdowns swiftly, minimised downtime significantly.
• Performed root cause analysis on recurring mechanical issues effectively eliminating future occurrences.
• Enhanced safety measures by conducting rigorous risk assessments of all machinery and work environments.
• Developed innovative solutions by identifying and resolving complex mechanical issues.
• Liaised with clients, delivering bespoke mechanical solutions to meet their needs.
• Collaborated with multidisciplinary teams to achieve project objectives efficiently.
• Applied mechanical knowledge to optimise equipment components for durability, cost, or ease of production.
• Offered technical guidance, peer review and mentorship to junior engineers.

After starting work at Dairy Crest as a general team member I soon found myself moved up first to a machine operator, rapidly taking control of the the most important line and then on, after a fairly short time, to be offered a position as a butter maker. At the age of 22 I became the youngest person to hold that title in the companies history, I was later told that there was some trepidation over giving me this roll due to my young age and the responsibility that comes with it.

Over the time I carried out this task, something like 25 years, I rose to became the senior Butter Maker, right up until the factory closed.

Working in a fast moving high output continuous production environment, running a butter churn and all of it's associated secondary equipment to the highest food standards at all times.

I also found myself to be the required operator for product trials, R&D and also found myself heavily involved in many major projects, ranging from new products to new equipment and production techniques.

• Maintained clean and safe work environment for maximum productivity.
• Assisted in training new staff, ensuring efficient team performance.
• Implemented preventative maintenance measures, reducing downtime.
• Worked on complex assembly lines, enhancing production speed.
• Operated high-speed machinery to achieve project deadlines on time.
• Documented daily operations accurately, assisting in record keeping.
• Monitored machine output, ensuring quality control standards were met.
• Ensured adherence to safety protocols with constant vigilance.
• Identified and resolved technical issues, improving overall functionality.
• Performed routine inspections of machinery, preventing potential malfunctions.
• Handled and sorted materials correctly, minimising waste generated.
• Collaborated with team members to enhance workflow procedures.
• Upheld all health and safety regulations for risk reduction.
• Optimised machine settings to improve product quality.
• Coordinated with other operators for smooth operation processes.
• Supported health and safety by carefully operating machinery.
• Achieved production targets with excellent planning and machine operation.
• Consistently demonstrated best practices and conformance to company standards and safety regulations.
• Performed intensive quality control through inspections and testing.
• Mentored new Operators in machine operating best practices and safety regulations through demonstrations.
• Maintained high levels of organisation and cleanliness for clear and safe working environment.
• Cleaned equipment, identifying potential repair and maintenance needs.
• Maintained fast pace and attention to detail to meet productivity targets.
• Inspected finished products for quality and adherence to specifications.
• Created top-quality products by following strict standards and specifications.
• Set up machines to perform specific tasks to high quality.
• Observed automated machinery, adjusting controls as necessary.
• Measured and kept records of manufactured products.
• Troubleshot recurring machine issues to locate and resolve root cause.
• Developed new flavours through experimentation; expanded product line offering.
• Collaborated with team members to ensure smooth workflow, enhancing productivity levels.

I did my apprenticeship as an automotive technician after leaving school and qualified as such. To this day I strongly believe this has stood me in good stead in all walks of life, with fault finding, diagnostics and root cause analysis being very much the order of the day back then, long before the days of plug it in and find out.

During this time, tasks carried out.

• Tested new vehicles before delivery, ensured highest quality standards met.
• Maintained records of all services conducted for future reference.
• Cleaned and maintained workshop area for safety and efficiency.
• Performed electrical repairs safely, minimising risk of subsequent faults.
• Diagnosed engine problems by conducting thorough inspections.
• Advised customers on preventative maintenance measures for long term vehicular health.
• Carried out routine servicing and checks for optimal vehicular health.
• Followed manufacturer's guidelines, ensured proper installation of components.
• Ensured safety of vehicles by performing regular maintenance tasks.
• Provided excellent customer service whilst explaining technical issues.
• Replaced faulty parts to ensure optimal vehicle performance.
• Reconstructed engines to enhance vehicle longevity and efficiency.
• Balanced wheels and tyres, improved driving comfort and safety.
• Repaired brakes and changed fluids to deliver safe vehicles.
• Addressed engine, transmission and fuel system issues and diagnosed faults to inform repair plans.
• Assembled mechanical components following specifications.
• Documented work logs and repairs to maintain accurate records.
• Handled heavy equipment and tools, from multi-purpose jacks to mobile column lifts.
• Performed accurate electrical testing, enabling safe system fault repairs.
• Changed vehicle oil and replaced filter.
• Located and diagnosed engine faults.
• Drove vehicles to determine problems and test repairs.
• Checked brake systems and determined need of pad replacement, disc turning or other maintenance requirements.
• Disassembled and reassembled motor components to facilitate repair work.
• Resolved reported vehicle issues first time, achieving high customer satisfaction rate.
• Fit and replaced engines, understanding and following manufacturers instructions.
• Tuned engine to enhance vehicle performance and efficiency.
• Tested and serviced motor vehicles with emphasis on Root Cause Analysis (RCA).
• Performed emissions tests according to standard procedures.