Mangesh Nimbalkar
Sutton,United Kingdom
Summary
Results-driven Mechanical Engineer with 8+ years of expertise in Mechanical Product Design and Development. Proven track record of successfully leading teams, optimizing processes, and delivering innovative solutions. Strong communication and project management skills.
Overview
8
8
years of professional experience
4
4
years of post-secondary education
Work History
Lead Engineer
Caterpillar India Pvt Ltd | GGS Engg. Services Pvt
04.2022 - 02.2024
- 3D modelling and detailed drawing preparation for complex Sheet-Metal and Casting parts, and Assemblies.
- Virtually reviewed, and audited the Diesel Genset, Gas Genet Design (VDRA).
- Implemented and managed Product Design Quality Control Processes (QMS) resulting in a 10% reduction in Prototype Build issues.
- Achieved customer expectations on Quality, Cost, and Velocity.
- Implemented BIQ (Build-In-Quality) process.
- Offered technical guidance, peer review and mentorship to junior engineers.
Assistant Manager- Design and Development
Utkarsh Transmissions Pvt Ltd
02.2019 - 12.2021
- Performed various duties – reviewing design input, concept creation, detailed design, design calculation, stress analysis and design review.
- Established clear budgets and cost control strategies to meet objectives.
- Coordinating with internal & external stakeholders for product development and testing.
- Acted as point of contact and escalation for complex customer queries.
- Liaising with overseas clients across various geographies like Germany, Canada, and Australia.
- Prepared product operating manual and technical data sheet.
- Implemented NPI process documentation as per ISO
- Handled negotiations with outside vendors and service agencies to meet group needs.
Design Engineer
Utkarsh Transmissions Pvt Ltd
10.2015 - 01.2019
- Created manufacturing drawings 2D with geometric dimension and tolerance (GD&T) and bill of material (BOM).
- Conducted analysis on how to improve the cost, efficiency and quality of existing projects.
- Design Jigs, Fixtures and Rubber Dies for Product Development and Assembly.
- Contributed to searching International Standards (ISO) to find Equivalent Indian Standards (IS).
- Prepared RFQ, General Arrangement & Layout Drawings.
- Implemented design changes/revisions
- Created EBOM and MBOM in the Tally ERP System.
Education
Bachelor of Engineering - Mechanical Engineering
Shivaji University
India 06.2011 - 05.2015
Skills
- Geometric Dimension & Tolerance (GD&T)
- Tolerance stack-up analysis
- Creo, SolidWorks, AutoCAD
- Stress Calculation
- New Product Introduction and New Product Development
- Design for Manufacturing and Assembly
- Failure effect mode analysis
- Sheet Metal Design
- Casting and Forging Part Design
- Product Life Cycle
- Product Cost Analysis and Estimation
- Project Management
Languages
English
Advanced
German
Intermediate (B1)
Project
- Concrete 3D Printer- Design and Development
Skills - Sheet-Metal / structural Design, Welding, Structural FEA, GD&T, Teamwork
Output - Max Printing width-19-meter, Height 22-meter, Length-Infinite
Software- Creo, SolidWorks
Customer - Larsen & Toubro- India
- High Torque Carrying Metal Flex Flexible Coupling
Task - Design and development -Flexible Coupling- Rated Torque.1,50,000 Nm
Software- Creo, ANSYS Workbench
Customer - Ganz Engineering & Energetics-machinery manufacturer Lic. – Hungary
- Clamp Coupling - DIN 115 Standard
Task - Calculated the moment of inertia, the maximum rpm of each coupling
Software - Creo
Customer - MÄDLER GmbH- Germany
Timeline
Lead Engineer
Caterpillar India Pvt Ltd | GGS Engg. Services Pvt
04.2022 - 02.2024
Assistant Manager- Design and Development
Utkarsh Transmissions Pvt Ltd
02.2019 - 12.2021
Design Engineer
Utkarsh Transmissions Pvt Ltd
10.2015 - 01.2019
Bachelor of Engineering - Mechanical Engineering
Shivaji University
06.2011 - 05.2015
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