Manan Jain

Design engineer with a strong focus on mechanical innovation and client satisfaction. Converts concepts into precise technical plans, resulting in effective and innovative solutions. Collaborates across functions to improve product functionality and safety standards.

• Recognised by current employer as Employee for Creative Impact.
• Filed patent for Air-Conditioned Helmet, enhancing riders comfort in Indian Environment
• Filed patent for Mobility-Assisting Vehicle, improving accessibility for disabled personnel.
• Filed patent for Drone Drop Mechanism on defence drones, optimising payload deployment.
• Named inventor on 2 MKU-filed patents for ACH Helmet Accessories.
  
• Competed in FSAE Australasia 2019, contributing to Formula Student race car design and fabrication.
• Earned CSWP (Certified SolidWorks Professional) certification.
• Earned CSWA (Certified SolidWorks Associate) certification.

• Self-driving Car - Coursera, University of Toronto
• Introduction to Mechanical engineering design and manufacturing with Fusion 360 - Coursera
• Simulation Analysis for Mechanical Engineers with Autodesk Fusion 360 - Coursera
• Digital Manufacturing and Factory Automation Practices in Smart Factory Environment - VIT, Chennai
• Industrial Safety & Labour Welfare - VIT, Chennai

• Mr. Rohit Agarwal, CEO MicroAmpere, +91-9958060727, rohit@microampere.tech
• Kusumesh Mishra, R&D Manager, MKU, +91-8009907707, kusumesh.mishra@mku.com
• Himanshu Chaman, Design Head, Desmania Design Pvt. Ltd.

Modular Accessory System for Bolt-Free ACH Helmet

• Engineered innovative bolt-free siderail and shroud system slashing total weight to 66g via straps and high-strength Velcro adhesives, allowing soldiers to mount torches, cameras, IR lights, NVDs on rails, and visors on the shroud without tools.
• Led full CAD workflow in SolidWorks, performing tolerance stack-up analysis and ballistic impact simulations to maintain ACH helmet integrity under NIJ 0106 standards.
• Developed standardized mounting interfaces for 10+ accessories, enhancing operational flexibility in low-light and tactical environments.
• Filed design patent for the system, positioning it as a lightweight upgrade for existing ACH inventories.

Mobility Assisting Vehicle

• Conceptualized and designed a lightweight, affordable aluminum-frame vehicle with independent suspension and high-torque BLDC electric motors to empower disabled individuals in daily tasks like commuting and errands, aligning with their envisioned independent lifestyle.
• Integrated modular accessories for rear passenger seating or cargo storage, modeled in SolidWorks for rapid prototyping and user-centric customization.
• Conducted comprehensive structural simulations using FEA tools to validate crash impact resistance from vehicular collisions, ensuring safety standards

LID Mechanism for Water Tank

• Designed a versatile polypropylene (PP) lid mechanism (
• Incorporated ventilation holes, ergonomic lift tabs, and modular bays for retrofitting electronics to monitor water level, TDS, temperature, and pH via integrated sensors.
• Produced technical datasheets and IoT integration guides, facilitating smart water management upgrades for remote installations.

Explosive Drop Mechanism

• Developed a compact, retrofit payload drop system for Ideaforge Ninja UAV using dual servo motors—one for secure explosive gripping (up to 2kg), the other for precise safety pin removal—enabling accurate aerial deployment.
• Performed kinematic simulations in SolidWorks Motion to synchronize release timing within 50ms, minimizing drone stability risks during flight.
• Collaborated with drone engineers to design non-intrusive mounting clamps, preserving 95% of original payload capacity without balance alterations.

Visor Attachment for ACH Helmet

• Engineered quick-release visor system for ACH helmet front shroud, delivering facial fragment protection via 6mm-thick ballistic polycarbonate (
• Fabricated using CNC-machined aluminum brackets and injection-molded Nylon 6 (30% glass-filled) components, optimized for 5-second attachment/detachment under stress.
• Conducted FEA and fragment simulation tests per STANAG 2920, confirming V50 impact resistance >650m/s while maintaining

IR/Flashlight Airstrip Detection Beacon

• Engineered covert IR/normal flashlight beacon for airstrip detection, enabling safe helicopter night landings without enemy awareness.
• Built rugged all-metal housing with clear polycarbonate top (IP69-rated) for extreme weather and high-traffic zones.
• Designed modular connectivity for single/multi-unit arrays, deployable near airstrips with zero-tools setup.
• Optimized low-profile layout in SolidWorks; validated 500m+ IR detection range under NVG conditions.

ACH Helmet Sling Suspension System

• ·Revolutionized ACH helmet fastening with 3D-printed carbon lattice suspension pads, slashing Backface Deformation (BFD) while boosting ventilation and security.
• Delivered 7-pad complete sling system under 220g total weight, optimized for soldier comfort during extended missions.
• Integrated ratchet mechanism for precise forehead fit adjustment, ensuring zero-slip stability under dynamic combat loads.
• Led SolidWorks design and impact testing to validate BFD reduction >20% versus traditional padding per ACH standards.

Air-Conditioned Helmet for Bike Riders

· Engineered Peltier-based cooling system reducing internal helmet temperature by 6°C below ambient (physically validated through testing).

• Mounted Peltier module and Li-ion battery at helmet rear with dynamic fan; biking airflow cools one side while venting hot air externally.
• Optimized ventilation channels in SolidWorks for efficient cool air distribution, enhancing rider comfort on long journeys.
• Led prototype iteration and thermal testing, achieving reliable 1.5-hour battery life under high-speed conditions.

Needle Guide for Nerve Blockage

• Designed ultrasound probe-mounted mechanical guide for precise metal needle targeting during nerve blockage procedures.
• 3D-printed prototypes validated on anatomical dummies, confirming sub-millimeter accuracy for safe injections.