Summary
Overview
Work history
Education
Skills
Languages
Timeline
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MAHESH PRADEEP RANE

Uxbridge

Summary

Highly skilled and multi-skilled Project Engineer with an electrical bias, experienced in fault finding, diagnosis, maintenance, installation, and commissioning of Various Machines. Proficient in Robotics, Electrical, Electronics, PLC (Siemens S5/S7), Mechanical Assembly, Hydraulics, and Pneumatics. Dedicated to providing excellent customer service and maintaining high workmanship standards. Excellent problem-solving and analytical abilities, with a track record of finding innovative solutions. Strong communication and interpersonal skills, fostering positive working relationships with clients, colleagues, and stakeholders. Proven ability to work under pressure and meet tight deadlines while maintaining attention to detail. Exceptional organizational and time management skills, effectively prioritizing tasks and managing multiple projects simultaneously. Adaptability and flexibility to work in dynamic and fast-paced environments.

Overview

3
3
years of professional experience
4
4
years of post-secondary education

Work history

Project Engineer

AICHELIN UNITHERM
02.2019 - 01.2022
  • Prepared project schedules, tracked project progress, and maintained technical project documentation, including
  • Operation and Maintenance Manual, Bill of Materials, and Final OA Appendix
  • Conducted on-site Electro-Mechanical installations of furnace and Robotic equipment's as per layout diagrams
  • Performed fault finding, diagnosis, and reactive breakdown repairs to ensure optimal equipment performance
  • Implemented planned maintenance, routine servicing procedures to prevent downtime & optimize equipment lifespan
  • Executed component replacements, ensuring proper installation and functionality
  • Led installation and commissioning activities, including operator training and till handover to ensure smooth operation
  • Demonstrated professionalism in customer interactions, providing excellent service and addressing maintenance needs with consideration and attention to detail
  • Collaborated effectively with the existing team of service engineers, maintaining a cohesive, efficient work environment
  • Utilized IT skills to support administration, reporting, and documentation tasks
  • Key Projects Conducted at.- Aichelin Unitherm

Volvo Eicher Commercial Vehicles
08.2020 - 06.2021
  • Directly involved in inspection at the shop floor, installation, commissioning, and integration of a fully automated
  • Continuous Gas Carburizing Furnace with Fanuc Robot, with global support from AHBC (China)
  • Started up and debugged new equipment during all validation phases, providing day-to-day technical support to other departments, including emergency repairs if necessary
  • Identified and implemented projects involving design changes to meet customer requirements, increase capacity, improve production quality and efficiency, ensure compliance, and upgrade facilities
  • Commissioned and tested the Fanuc robot, fine-tuning all positions considering 6-axis operation
  • Conducted position realignments and verification of the robot after replacing the damaged encoder due to operator mishandling
  • Implemented additional safety interlocks in logic to resolve the issue
  • Installed and commissioned various types of electro-mechanical drives and servo drives, ensuring their successful operation without breakdowns
  • Set all limit switch positions to ensure accident-free plant operation for extended periods
  • Installed and debugged electronic controllers and PID process equipment according to process requirements
  • Made corrections in process parameters based on results obtained from metallurgical lab testing reports for samples.

Project Engineer

SKF INDIA Ltd
Pune
09.2019 - 07.2020
  • Erected a continuous roller hearth furnace plant, including the setup of layout and positioning of equipment
  • Conducted field wiring and resolved software bugs during the commissioning phase
  • Implemented industry 4.0 automation strategies to ensure hassle-free operation in the plant without failures
  • Ensured testing and adherence to standards for all drive equipment, following application and testing methodologies
  • Provided training to personnel involved in plant operation
  • Developed standard operational guidelines and operating cycles for more than 30 products offered by the client, resulting in a 90+% plant output
  • Identified and corrected defects in mechanical design during the commissioning phase, collaborating with the global design team at Aichelin-Germany
  • PROFESSIONAL ACHIEVEMENTS
  • Recognized for consistently meeting project deadlines and delivering high-quality results
  • Received Customer Appreciation from Client VECV for successfully completing a complex project
  • Received commendation for exceptional problem-solving skills in resolving complex technical issues
  • Awarded for outstanding customer service and ability to maintain strong client relationships
  • Successfully led cross-functional teams in implementing process improvements, resulting in increased efficiency and cost savings
  • Overseeing, and coordinating projects from initiation to completion
  • Mentored Junior Engineers, providing guidance and support in their professional development
  • Facilitated cross-departmental collaboration to ensure seamless project execution and successful outcomes
  • Led training sessions for colleagues, sharing expertise and promoting knowledge-sharing within the organization.

Education

MSc - Advanced Electronics and Electricals

Brunel University London
Uxbridge
01.2022 - 02.2023

Bachelor of Engineering - Electrical Engineering

D Y Patil College
Pune
06.2016 - 07.2019

Skills

  • TECHNICAL SKILLS
  • Circuit Development & Simulations: Expertise in precise circuit design and simulations using
  • OR-CAD and P-Spice
  • Robotics Operation & Integration: Proficient in FANUC and KUKA industrial Robotics, focusing on precise positioning
  • And seamless integration
  • PLC Programming & SCADA: Skilled in Siemens (S5/S7) PLC programming and SCADA software for efficient system
  • Control
  • On-Site Testing & Troubleshooting: Proactive in conducting thorough testing, troubleshooting, and maintenance for
  • Optimal performance
  • Electrical Codes & Circuit Design: In-depth knowledge of codes, meticulous circuit design, and cable selection for
  • Compliance and functionality
  • Electrical Design & Drafting: Proficient in AutoCAD Electrical and E-plan P8 for intricate circuit hardwiring drawings
  • BOM Management: Efficiently manages Bill of Materials using SAP B-1 Software for smooth procurement processes
  • IT Proficiency:
  • Highly skilled in leveraging relevant software and tools for enhanced efficiency
  • Administration & Reporting: Experienced in efficient administration, meticulous reporting, and professional customer
  • Interactions
  • Strong Attention to Detail: Known for unwavering attention to detail, delivering the highest standard of workmanship
  • Instrument testing
  • Compliance monitoring
  • Protocol development

Languages

English
Advanced

Timeline

MSc - Advanced Electronics and Electricals

Brunel University London
01.2022 - 02.2023

Volvo Eicher Commercial Vehicles
08.2020 - 06.2021

Project Engineer

SKF INDIA Ltd
09.2019 - 07.2020

Project Engineer

AICHELIN UNITHERM
02.2019 - 01.2022

Bachelor of Engineering - Electrical Engineering

D Y Patil College
06.2016 - 07.2019

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MAHESH PRADEEP RANE