Summary
Overview
Work History
Education
Skills
Accomplishments
Drivinglicense
Trainingcoursesattended
Personal Information
Timeline
Generic

Leon Jones

Operations Director
Rhymney

Summary

An experienced Operational Manager, a confident, result-driven; who works well under pressure and has gained Engineering and Management experience in a fast-moving, high volume manufacturing environment and within discrete manufacturing. I have excellent communication and interpersonal skills, and I implement these to great effect when working with and directing staff. I have held several Senior Leadership roles, and these roles have allowed me to build on my leadership skills. I have managed teams including Manufacturing, Finance, IT, Purchasing, Logistics and Design including New Product Development. In these roles, my success has come from my ability to encourage collaboration from cross-functional team members while striving to lead change in the organization. I have the proven ability to integrate into to well-established teams of people, lead and engage long-serving employees and challenge and develop the operational systems; identifying improvements and best practice. I am a very hands-on Operations Director who believes that improvements are made on the front line of operations. I can deliver technical guidance and strong decision-making; calling on my past skills and manufacturing experience to manage the businesses core skills, with a keen focus on data. I support the Operations Management Team to improve current processes ensuring that the Manufacturing Plant works with a proactive culture of continuous improvement. Goal-oriented Operations Director with [Number]-year history streamlining procedures to optimize productivity and revenue. Well-organized and proactive with hands-on and resourceful style. Knowledgeable about recruitment, regulatory compliance and inventory management. Results-driven and technically-savvy Operations Director with a progressive career in manufacturing, production and fabrication. Proven track record of turning around under-performing units by delivering continuous process improvements to drive quality and efficiency. Motivating and respectful leader known for building and managing loyal, high-performance teams. Offering excellent communication, interpersonal and decision-making skills. Thriving in high-pressure environments. Achievements include reducing costs, streamlining operations and generating new revenue streams to maximize company profits. Adept at making forward-thinking decisions based on real-time operational data and in-depth market understanding. Forward-thinking team leader skilled at operating departments efficiently to meet goals. Successful background matching employees with roles for maximum performance. Proactive and hardworking individual focused on continuous operational improvement. Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success. Demonstrates strong analytical, communication, and teamwork skills, with proven ability to quickly adapt to new environments. Eager to contribute to team success and further develop professional skills. Brings positive attitude and commitment to continuous learning and growth. Experienced leader with strong background in guiding teams, managing complex projects, and achieving strategic objectives. Excels in developing efficient processes, ensuring high standards, and aligning efforts with organizational goals. Known for collaborative approach and commitment to excellence.

Overview

26
26
years of professional experience
23
23
years of post-secondary education

Work History

Operations Director

Eurobond Doors Ltd
4 2017 - Current
  • Accountable for successfully managing a discrete manufacturing operation on a day to day basis achieving all key metrics related to performance, customer service, safety, and quality
  • Managing the operations of the Manufacturing Plant - with focus on continually improving yields and performance through the development of people, systems and effective utilisation of capital investment Managing and responding on factory service levels, efficiencies, quality compliance, OSHE compliance, and cost compliance Leading Factory improvement programs leveraging and best practice approaches by identifying new safety techniques, quality initiatives and cost-saving and development opportunities to improve factory performance Playing a key part in supporting the implementation of innovation within the factory and deliver to agreed ramp up plans Driving and inspiring the team, with a clear focus on team development and driving a performance culture Managing any issues in line with HR policies and procedures including managing employee relations to ensure high engagement levels in the unit focusing on the bigger picture, understanding and reacting to the wider needs of the business versus those of the Manufacturing Plant
  • Building strong relationships across all levels within the business, supporting continuous improvement culture, gaining buy-in from key stakeholders and ensuring best practice implementation in accordance with the business objectives and goals.
  • Managed financial resources with a focus on cost control, leading to significant savings without compromising service quality.
  • Improved company revenue by collaborating with marketing, sales and service departments.
  • Maintained excellent customer relationships through consistent delivery on commitments.
  • Reviewed financial and operational reports on regular basis to make effective decisions.
  • Negotiated contracts with vendors, ensuring competitive pricing and favorable terms for the organization.
  • Developed strategic plans for business growth, enabling the company to expand its market share and increase revenue.
  • Cultivated a high-performance work environment by setting clear expectations and fostering open communication among employees.
  • Championed innovation by encouraging creative problem-solving among team members, yielding new ideas for process improvements and cost reduction initiatives.
  • Rolled out lean manufacturing processes, which initiated quality control and decreased arrears.
  • Analyzed performance metrics and identified key areas for improvement, leading to optimized processes across the organization.
  • Initiated change management strategies that effectively addressed employee concerns while driving forward organizational transformation efforts.
  • Negotiated price and service with vendors to decrease costs and increase profit.

Technical Design Manager

Eurobond Doors Ltd
10.2016 - 04.2017
  • Temporary assignment to assess the company manufacturing capabilities.

Operations Director

Durisol UK
01.2014 - 01.2016
  • Reporting directly to the Board of Shareholders
  • A fully autonomous role with full responsibility for operational, production and engineering departments as well as profit and loss including preparation of monthly P&L spreadsheet and report for board meetings
  • Current company turnover is approx 1.6 million per annum
  • Improved the operational systems, processes, and policies in support of company’s goals, specifically support better management reporting, information flow and management, business process and operational planning
  • Contribute to short and long-term organizational planning and strategy as the senior member of the management team
  • Management of the operational systems including the implementation of ISO9001 and 14001 systems integrating current certifications including BRE and BBA
  • Achieved zero defects during the last two annual inspections of the companies British Board of Agreement Manufacturing standard through design and implementation of Microsoft Excel-based quality management system
  • Management of online subscription HR system ELAS, managing the HR function including contracts, discipline, and all associated human resource functions
  • Ensuring compliance with legal and statutory regulations.

Technical Manager

Durisol UK
01.2013 - 01.2014
  • Reporting directly to the Managing Director and Sales Director Supporting both internal and external sales team and dealing directly with customers
  • Providing technical support, completing taking of measurements from architect’s drawings - both in CAD and PDF formats
  • Introduction of Standard Operating Procedures, Risk Assessments, COSHH assessments, Safe working procedures and the design and implementation of computer-based Engineering Planned Maintenance system
  • Designed and implemented a production planning tool in Excel, whereby the predicted sales forecast, production and delivery schedules are entered as live data weekly and the spreadsheet is used for the company to forecast sales and financial planning for the following 12 months
  • Before the implementation of this tool, there was no vision of which units to manufacture, the company now have a clear vision of the production required based on the predicted sales from the sales department
  • Visit external customers when required to discuss technical queries for the Durisol wall form system
  • Provided electrical and mechanical support for production machinery, when the engineering staff is unable to rectify the fault.

Engineering Manager

Schaltbau Machine Electrics
01.2012 - 01.2013
  • I joined the company in January 2012 as an Internal Technical Sales Engineer and was promoted to the Engineering Manager role in May 2012, as part of the Senior Management Team
  • The role was split into two functions: Engineering Manager 50% Technical Sales Support 50% Engineering Managers role: Reporting directly to Managing Director Lead and engage a team of long-serving employees and challenge and develop the technical team
  • Deliver technical guidance and strong decision-making; calling on my past skills and experience
  • Managing technical staff, providing technical support to the production facility and introducing systems and best practices
  • Responsible for project planning, creating timelines, organizing regular meetings, working with contractors and clients, and keeping an established technical team on track
  • I have the ability to work well with a wide range of people, resolve problems quickly, share information and experience with staff, and lead by example
  • Introduction of SOP for production activities, testing of electromechanical products and maintenance of production equipment
  • Maintenance and breakdown repair of production machinery and ancillary equipment
  • Technical sales support role: Reporting directly to Sales and Marketing Director Providing technical support to the internal and external sales team
  • Managing marketing strategies; including Website, SEO, weekly sales newsletter, monthly technical sales letter, Social Media presence and providing information and resources for trade shows and events
  • Deliver/manage internal departmental technical training
  • Provide technical training to customers as and when required
  • Compile monthly management report for the sales department
  • Visiting customers with the sales team to provide technical support
  • Bill of material management
  • Introduction of new products, changes to existing products to match customer requirements
  • Management of SAP by Design bill of materials, responsible for a new bill of materials, production models and alterations and amendments to existing products to match customer requirements
  • Customer-facing sales technical support
  • Answering technical enquires via telephone and email
  • Managing customer returns, Requests for Quotations and sales support function
  • Introduction of a technical database of product cross-references; to aid the sales department (to aid in the identification of the correct product for the customer - based on electromechanical properties and alternative manufactures specifications)
  • Completing 8D investigations to identify root cause, escape points and permanent corrective actions
  • Ensuring compliance with legal and statutory regulations.

Project Engineer

Styles Electrical Ltd
01.2011 - 01.2012
  • Surveying Solar Photovoltaic installations, designing accurate layouts of PV panels, and designing electrical and mechanical installation using Solar PVScout software and AutoCAD 2D
  • Following the Sales Executives receiving an order, visit the customer and carry out the detailed and accurate measurement for the design of the solar PV installation - including roof measurement, cable runs, equipment positioning and layout for Scaffolding
  • On completion of system design, ordering installation supplies, booking labor, managing contractors, dealing with customers, preparation of risk assessments, method statements, and all associated customer documentation
  • During system installation, visit customer site and complete installation and set-up of the system
  • This included inverter settings, customer training, and integration into the customer’s home computer via Ethernet access
  • General day-to-day office duties; including dealing with customers, implemented new systems including CHAS, new IT systems’, server, remote access, implemented and maintained stock control system, costing/availability and sales spreadsheets
  • Reviewed and updated Health and Safety procedures, implemented training
  • Completing Solar PV installations within time and budgetary constraints
  • On completion of installations, preparing warranty documentation, final invoicing, and project completion certification with Governing body and the local planning authorities.

Project Engineer

AG Barr
01.2008 - 01.2011
  • Project engineer reporting directly to Operations Director
  • Identify, cost and propose potential improvement and Capex projects for approval by the Board
  • Manage control of all factory projects as specified by the Board
  • Member of HACCP team - including validation, verification, and documentation
  • Part of the Senior Management team
  • Control of contractors, methods statements, risk assessments, and validation
  • Member of BRC and BCP team - including, validation, verification, and documentation
  • Identify, cost and propose potential continuous improvement measures for approval by the Board
  • To provide technical assistance and training for all engineer and production staff as required to company standards
  • Promoted to a senior position to take responsibility for all projects, as set out by the Operations Director
  • Responsibilities included continuous improvement initiatives, IT and Technical training
  • Employing tools and techniques in order to identify processes and areas of improvement
  • Management of project and technical documents both in hard and soft copies
  • Management of documents in the GroupWise system.

Engineering Supervisor

Rubicon Beverages Ltd (Now part of AG Barr)
01.2004 - 01.2008

Maintenance Technician

Rubicon Beverages Ltd (Now part of AG Barr)
01.1999 - 01.2004

Education

7 GCSE’s -

Rhymney Comprehensive School
01.1984 - 04.1990

BTEC Diploma in Business and Information Technology - undefined

Ystrad Mynach College
01.1990 - 04.1993

BTEC National in Electrical and Electronic Engineering - undefined

Coleg Gwent
01.2006 - 04.2008

Currently studying BA (Hons) Business Management - undefined

OU
01.2014 - Current

Skills

World Class Manufacturing: The implementation of world-class and lean manufacturing concepts, for production and manufacturing processes

Upskilling and motivating staff: Employee coaching, efficiency improvements, health and safety, morale, performance, productivity, training, and mentoring

Quality, Environmental, Safety and Health improvement and implementation

Improving Manufacturing through:

STRATEGY: strategic and cultural change

SYSTEMS: encouraging a systematic approach to excellence

TOOLS: delivering results through continuous improvements realization of increased margins

MANAGING CORE SKILLS: With a keen focus on data, support the Operations Team to improve current processes realisation of increased margins

Total Quality Management

Business Analysis

Cost Reduction

Decision-Making

Capital Spending

Strategic Planning

Accomplishments

  • Eurobond Doors: Reduced production time of steel door set manufacture from 4 hours to 8mins through the investment in machinery increasing margins and decreasing lead times for a customer focused
  • Achieved zero non-conformances for ISO9001 and 14001 through implementation of IAuditor system, the visual inspection system has reduced customer credits by 80% saving the business 2million pounds per year based on 2019.
  • Reduced electricity consumption in the business by 30% in Eurobond Doors, through renewable energy, the excess energy is used by sister businesses on the same site.
  • AG Barr: Led a continuous improvement team on-site to improve site OEM efficiencies from 64% to 75% through implementation of standard operating procedures for both engineering and production departments, training, mentoring and implementation of Kepner-tregoe problem solving, decision-making methods and root cause analysis.
  • Durisol: Achieved margin increases across the four Durisol product groups by 15-20% identifying new suppliers that have removed the necessity to process the raw materials on-site for 3.5 days per week for 1 day’s production.
  • Durisol reduced non-conformances on Annual BBA certification to Zero over the last 3 years through the realisation of a revised QM and the introduction of standard operating procedures throughout the business.
  • Schaltbau ME: Introduction of a technical database of the product part number cross-references; to aid the sales department (identification of the correct product for the customer - based on electromechanical properties and OEM manufactures specifications/original part numbers).

Drivinglicense

Full

Trainingcoursesattended

  • Prince 2 awards Project Management Foundation and Practitioner status
  • Level 3 Award in Environmental Management CIEH
  • IOSH Managing Safely
  • HACCP lead auditor training
  • Kepner-Tregoe problem analysis model. (KT – method)

Personal Information

Date of Birth: 07/26/1973

Timeline

Technical Design Manager

Eurobond Doors Ltd
10.2016 - 04.2017

Operations Director

Durisol UK
01.2014 - 01.2016

Currently studying BA (Hons) Business Management - undefined

OU
01.2014 - Current

Technical Manager

Durisol UK
01.2013 - 01.2014

Engineering Manager

Schaltbau Machine Electrics
01.2012 - 01.2013

Project Engineer

Styles Electrical Ltd
01.2011 - 01.2012

Project Engineer

AG Barr
01.2008 - 01.2011

BTEC National in Electrical and Electronic Engineering - undefined

Coleg Gwent
01.2006 - 04.2008

Engineering Supervisor

Rubicon Beverages Ltd (Now part of AG Barr)
01.2004 - 01.2008

Maintenance Technician

Rubicon Beverages Ltd (Now part of AG Barr)
01.1999 - 01.2004

BTEC Diploma in Business and Information Technology - undefined

Ystrad Mynach College
01.1990 - 04.1993

7 GCSE’s -

Rhymney Comprehensive School
01.1984 - 04.1990

Operations Director

Eurobond Doors Ltd
4 2017 - Current
Leon JonesOperations Director