Summary
Overview
Work history
Education
Skills
Timeline
Generic

Lee Spike

Liverpool,Merseyside

Summary

Experienced manufacturing Process Engineer/ Supervisor with a strong background in Lean and Six Sigma methodologies and a proven hands on engineering approach. Demonstrates the ability to apply best practice engineering principles in high volume manufacturing environments, supported by strong technical and communication skills. Highly capable of working independently and within a cross-functional teams, with extensive experience in project delivery, commissioning, capability analysis and production launch. I am a confident user of structured problem solving tools to resolve technical issues in time critical environments, supporting multiple programs from early concept through to successful launch.

Overview

15
15
years of professional experience

Work history

Process Engineer

Jaguar Land Rover
Liverpool, Merseyside
2021.06 - 2026.04

My core responsibilities as a process engineer at Jaguar Land Rover was to develop, optimise and maintain production processes to maximise efficiency, quality and cost effectiveness.

Ensuring all manufacturing activities comply with regulatory (HSE) and company health & safety standards, including introducing risk assessments, ergonomic assessments and company safety protocols.

Key roles included:

  • Process supporting documentation (PFMEA, Control Plans, Visual management) to ensure the successful handover of robust processes to production teams.
  • Developing standard operating procedures (SOPs/WES/WIS) and training staff on new methods.
  • Providing detailed diagnostic expertise to solve production failures, reduce downtime and repair equipment/tools.
  • Project management & capital expenditure. Planning and installing new equipment, managing budgets and liaising with suppliers.
  • Analysis for manpower & capacity planning. Line balancing, efficiency and utilisation improvements.
  • Implementing lean continuous improvement tools (5S, Six Sigma, TPM, JIT, Kanban).

Production supervisor

Jaguar Land rover
Liverpool , Merseyside
2016.08 - 2021.06

As a manufacturing production supervisor at Jaguar Land Rover I was responsible for managing 70 associates across 3 production lines. Overseeing the daily manufacturing operations, ensuring all policy deployed production targets/KPI's are met.

Key Roles Included:

  • Production Management: Overseeing daily production schedules, allocating resources, managing inventory levels and ensuring products meet company and regulatory quality specifications.
  • Team Leadership & Development: Motivating staff, delivering training, conducting performance reviews, setting daily tasks and fostering a collaborative high performance culture.
  • Health & Safety: Ensuring all associates are operating to good manufacturing processes and adhering to regulatory (HSE) and company health & safety regulations (A safety first mind set).
  • Process Improvement: Identifying bottlenecks or inefficiencies, implementing lean manufacturing techniques to reduce waste and resolving equipment malfunctions or production issues.
  • Communication & Reporting: Conducting shift briefings, communicating KPI's to team members and leading cross functional departmental meetings.

Group leader

Jaguar Land Rover
Liverpool, Merseyside
2012.07 - 2016.08

As a Production Group Leader at Jaguar Land Rover I was responsible for the daily operations of a high speed production line, ensuring all safety, quality and deliver targets where met.

Key Roles Included:

  • People Management: Leading, motivating and supporting a team of 20 associates (Training/performance reviews/managing attendance).
  • Operational Efficiency: Monitoring production against key performance indicators (KPI's) to ensure targets are met, handling breakdowns and facilitating efficient shift handovers.
  • Quality Control: Maintaining high quality standards by implementing quality control regulations, inspecting products and ensuring zero tolerance for non conforming products/materials.
  • Continuous Improvement: Identify improvement opportunities to increase efficiency, reduce wasteland decrease cost.
  • Health & safety: ensure strict adherence to company procedures, health & safety regulations and conducting risk assessments on processess/tasks.

Production Associate

Jaguar Land Rover
Liverpool, Merseyside
2010.12 - 2012.07

As a manufacturing Production Associate at Jaguar Land Rover my role was to assembling products, operating machinery and performing quality checks to meet production target. I was responsible for adhering to safety standards, maintaining a clean work space, handling raw materials, packaging finished goods and reporting equipment issues to meet quality and delivery targets.

Key Roles Included:

  • Quality Control: Monitoring production lines, measuring materials, conducting inspections for defects and ensuring products meet quality standards.
  • Machine Operating & Maintenance: Operating production machinery, performing basic cleaning/maintenance and reporting/fixing mechanical issues.
  • Raw Materials Management: Feeding raw materials into production tin lines and ensuring proper organised storage inventory.

Education

NVQ Level 3 - Business Management

Archbishop Beck R.C school
Liverpool
09/1996 - 06/1998

GCSEs - English Literature

West Derby Comprehensive
Liverpool
09/1991 - 07/1996

GCSEs - English Language

West Derby Comprehensive
Liverpool
09/1991 - 07/1996

GCSEs - Mathematics

West Derby Comprehensive
Liverpool
09/1991 - 07/1996

GCSEs - Science Dual award

West Derby Comprehensive
Liverpool
09/1991 - 07/1996

GCSEs - Business Studies

West Derby Comprehensive
Liverpool
09/1991 - 07/1996

GCSEs - History

West Derby Comprehensive
Liverpool
09/1991 - 07/1996

GCSEs - Design & Realisation

West Derby Comprehensive
Liverpool
09/1991 - 07/1996

GCSEs - Religious Education

West Derby Comprehensive
Liverpool
09/1991 - 09/1996

Skills

  • Process Design: PFMEA, Proces Flow Diagrams, Waste Reduction
  • Quality Control & Standards: SPC, RCA (Root Cause Analysis)
  • Six Sigma: Green Belt
  • MOST Trained
  • Lean Manufacturing & Continuous Improvement: 5S, VSM, Kaizen, TPM, JIT, Gemba
  • Problem Solving (CCAR, Level 0, 8D, IQM, 5 Why's/Fishbone)
  • Health, Safety & Wellbeing: Risk Assessment, Ergonomics Trained
  • Leadership: Project management, Coaching/Mentoring & Conflict Management
  • Computer Literacy: Microsoft Office Suite (Word, Excel, PowerPoint)

Timeline

Process Engineer

Jaguar Land Rover
2021.06 - 2026.04

Production supervisor

Jaguar Land rover
2016.08 - 2021.06

Group leader

Jaguar Land Rover
2012.07 - 2016.08

Production Associate

Jaguar Land Rover
2010.12 - 2012.07

NVQ Level 3 - Business Management

Archbishop Beck R.C school
09/1996 - 06/1998

GCSEs - English Literature

West Derby Comprehensive
09/1991 - 07/1996

GCSEs - English Language

West Derby Comprehensive
09/1991 - 07/1996

GCSEs - Mathematics

West Derby Comprehensive
09/1991 - 07/1996

GCSEs - Science Dual award

West Derby Comprehensive
09/1991 - 07/1996

GCSEs - Business Studies

West Derby Comprehensive
09/1991 - 07/1996

GCSEs - History

West Derby Comprehensive
09/1991 - 07/1996

GCSEs - Design & Realisation

West Derby Comprehensive
09/1991 - 07/1996

GCSEs - Religious Education

West Derby Comprehensive
09/1991 - 09/1996
Lee Spike