Kevin Ross
Taunton,Somerset
Summary
Experienced Aerospace Technician with 25+ years in defence and aviation, specialising in structural and mechanical systems on military aircraft. Skilled in inspection, maintenance, and repair, with proven ability to work to drawings, technical documentation, and compliance standards in regulated environments. Strong record-keeping and collaboration skills, holding active SC security clearance and extensive overseas experience supporting international defence operations. Currently enhancing expertise through training in mechanical engineering, health & safety, and quality management to progress into technical and compliance-focused engineering roles.
Overview
12
12
years of professional experience
Work history
Aircraft Structural Fitter
BAE Systems
Dhahran, Saudi Arabia
08.2024 - Current
- Carried out inspection, maintenance, and repair of Tornado aircraft transparencies (canopies and windscreens) and supporting structures.
- Performed detailed structural inspections and repairs in accordance with military and OEM specifications.
- Ensured full traceability and compliance by maintaining accurate technical records, job packs, and certification.
- Liaised with RSAF engineers and supervisors to ensure all work met airworthiness and quality requirements.
- Supported technicians with training and guidance on safe working practices and adherence to international standards.
Aircraft Maintenance Mechanic
Exeter Aerospace
Exeter, Devon
09.2023 - 04.2024
- Responsible for ensuring the airworthiness of ATR, Embraer E190/195, and Q400 aircraft, carrying out scheduled and unscheduled maintenance under Part 145 regulations.
- Conducted structural and mechanical inspections, repairs, and modifications, maintaining full traceability and documentation integrity.
- Applied human factors principles throughout maintenance tasks to enhance safety, efficiency, and error prevention.
- Proficient in interpreting Aircraft Maintenance Manuals (AMM), Illustrated Parts Catalogues (IPC), and service bulletins to execute procedures accurately.
- Supported modification projects and interior refurbishments, ensuring full compliance with regulatory and customer standards.
- Collaborated with licensed engineers to troubleshoot complex technical issues and implement corrective actions.
- Actively engaged with Safety Management System (SMS) and Quality Management System (QMS) initiatives, promoting a culture of safety and continuous improvement.
- Held up-to-date certifications in Human Factors, EWIS, and Fuel Tank Safety.
Assembly and Test Technician
Honeywell Aerospace
Yeovil, Somerset
04.2015 - 08.2023
- Assembled and tested Life Support and Environmental Control Systems (ECS) for multiple platforms, including the F-35 Lightning II, Hawk, F-22 Raptor, B-2 Bomber, and Saab Gripen.
- Ensured strict adherence to engineering drawings, technical instructions, and process layouts, achieving precise system integration and functionality.
- Applied OCQ (Operator Control of Quality) methods to maintain standards, achieve on-time delivery, and ensure first-time-right quality.
- Implemented lean manufacturing principles to streamline processes, enhance efficiency, and improve overall workflow.
- Maintained high standards of Health & Safety compliance, actively contributing to a safe working environment.
- Consistently exceeded production and quality targets in a customer-focused aerospace environment.
- Developed strong knowledge of mechanical fitting applications and quality-controlled aerospace assembly processes.
Aircraft Fitter
GKN Aerospace
Filton, South Gloucestershire
04.2013 - 03.2015
- Contributed to the build and assembly of major aircraft structures on Airbus A320 Family, A350 XWB, and A400M programmes.
- Carried out structural assembly and fitting tasks using metallic and composite materials in line with strict aerospace engineering standards.
- Ensured full compliance with drawings, tolerances, and quality systems, maintaining accurate documentation throughout.
- Worked with jigs, precision fastening, and shimming techniques to deliver high-quality, safety-critical assemblies.
- Maintained accurate records of work performed and parts used throughout assembly and fitting operations.
- Implemented safety protocols and best practices to minimise risks and promote a safe working environment.
Education
Certificate of Higher Education - Mechanical Engineering
BTEC
08.2024 -
ISO 14001, 45001 & 9001 Internal Auditor
CQI & IRCA
09.2025 -
National General Certificate
NEBOSH
07.2025 -
Prince 2 Foundation
ICS Learn
07.2025 -
OHSMS ISO 45001:2018 Foundation Training
CQI & IRCA
05.2025 - 05.2025
Managing Safely & Working Safely
IOSH
05.2025 - 05.2025
ISO 9001 Awareness
BSI
05.2025 - 05.2025
Part 145 Production Planning, Part CAMO & Part M Essentials
BostonAir
07.2025 - 07.2025
NVQ Level 1 - TIG Welding
City and Guilds
09.2010 - 06.2011
Skills
- Hydraulic system knowledge
- Aircraft assembly
- Airframe modification experience
- Structural repair expertise
- Precision measurement usage
- Maintenance procedure familiarity
- Regulation awareness
- Maintenance record keeping
- Pressure test performance
- Work order compliance
- Schematics reading
- Safety procedures compliance
References
References available upon request.
Timeline
ISO 14001, 45001 & 9001 Internal Auditor
CQI & IRCA
09.2025 -
National General Certificate
NEBOSH
07.2025 -
Prince 2 Foundation
ICS Learn
07.2025 -
Part 145 Production Planning, Part CAMO & Part M Essentials
BostonAir
07.2025 - 07.2025
OHSMS ISO 45001:2018 Foundation Training
CQI & IRCA
05.2025 - 05.2025
Managing Safely & Working Safely
IOSH
05.2025 - 05.2025
ISO 9001 Awareness
BSI
05.2025 - 05.2025
Aircraft Structural Fitter
BAE Systems
08.2024 - Current
Certificate of Higher Education - Mechanical Engineering
BTEC
08.2024 -
Aircraft Maintenance Mechanic
Exeter Aerospace
09.2023 - 04.2024
Assembly and Test Technician
Honeywell Aerospace
04.2015 - 08.2023
Aircraft Fitter
GKN Aerospace
04.2013 - 03.2015
NVQ Level 1 - TIG Welding
City and Guilds
09.2010 - 06.2011