kevin hurst

January 2002 to Present

Professional Profile Highly experienced Senior Production Operator with 24 years in aerospace composite manufacturing. Extensive background in producing pre-preg carbon fibre materials for aerospace, spacecraft and satellite applications within tightly controlled, high-specification environments. Strong working knowledge of AS9100, NADCAP and aerospace quality systems, with direct involvement in accreditation audits. Detail-oriented, process-driven and committed to maintaining the highest levels of safety, traceability and compliance. Seeking to further develop within the aerospace sector in a technically focused role.

Employment History Senior Operator Syensqo – Derby

January 2002 – Present

Recognised for technical ability, reliability, and leadership potential; promoted from Machine Operator to Senior Operator within 3–4 years.

Aerospace-Focused Responsibilities: • Manufacture of aerospace-grade pre-preg carbon fibre materials for aircraft, spacecraft and satellite applications

• Working to aerospace quality standards including AS9100 and NADCAP, ensuring full compliance and traceability
• Mixing complex resin systems in strict accordance with controlled process instructions and technical specifications
• Monitoring resin cure cycles to ensure compliance within defined parameters
• Machine setup and operation within validated standard operating conditions
• Recording and monitoring machine data to ensure production remains within specification limits
• Conducting in-process and final inspections against detailed customer specifications
• Sampling finished goods for laboratory analysis and inputting results into IT-based quality management systems
• Using SAP systems for batch control, material consumption, labelling and traceability
• Supported internal and external audits, contributing to the site’s achievement and maintenance of aerospace accreditation
• Led production activities to ensure adherence to quality and safety standards
• Maintaining strict Health & Safety compliance in a controlled manufacturing environment

Core Aerospace Competencies • Aerospace composite manufacturing

• Pre-preg carbon fibre processing
• AS9100 & NADCAP compliance
• Process control & documentation
• Quality inspection & validation
• Batch traceability & SAP systems
• Technical specification adherence
• Root cause awareness & problem solving
• Audit preparation & support
• Team leadership in regulated environments
• Health, Safety & Environmental compliance

Technical & Engineering Skills (Additional Experience)Alongside my professional aerospace experience, I maintain a strong practical engineering skillset developed through hands-on mechanical projects:

• CAD design and 3D printing
• Surface preparation, masking & component finishing
• Sand blasting and zinc plating
• Self-taught TIG and MIG welding
• Mechanical strip-down, rebuild and precision assembly

Recent Engineering Project:Full strip-down and rebuild of a 5-cylinder Volvo engine:

• Complete disassembly and cleaning
• Surface masking and refinishing
• Reassembly using manufacturer build manual
• Torquing bolts to specification and checking mechanical tolerances

This project demonstrates my ability to work methodically to technical documentation, follow torque sequences, maintain precision and ensure mechanical integrity — skills directly transferable to aerospace assembly and manufacturing environments.

Personal Attributes • Detail-focused and quality-driven

• Loyal with long-term commitment (24 years continuous service)
• Strong work ethic and professional attitude
• Adaptable and quick to learn new technical skills
• Effective both independently and as part of a team