Kavyal Gandhi
Bromsgrove,Worcestershire
Summary
Material and Process Engineer with a proven record in aerospace manufacturing, chemical processing, and design engineering. Over 5 years of progressive responsibility in mechanical and chemical engineering, including NADCAP-accredited operations, process improvement, and new product introduction (NPI). Proficient in CAD modeling, Q-Form simulation, and metallurgical analysis. Strong collaborator across multi-disciplinary teams with deep understanding of forging processes, process compliance, and continuous improvement. Currently pursuing Chartered Engineer (CEng) status.
Overview
6
6
years of professional experience
5
5
years of post-secondary education
1
1
Certification
Work History
Material and process engineer -Chemical Processing
Mettis Aerospace
Redditch, Worcestershire
02.2025 - Current
- Integrated customer specifications and industry standards into the QMS, ensuring regulatory compliance.
- Led and sustained NADCAP audits for chemical processing with successful reaccreditation.
- Conducted root cause investigations for process deviations, implementing CAPA and driving operational excellence.
- Provided metallurgical expertise to support NPI and engineering change requests (ECRs).
- Liaised with EHS and external vendors to maintain chemical process safety and compliance.
- Reviewed customer specifications and translated technical requirements into process documentation, including the creation of detailed chemical process data cards.
- Conducted regular internal audits to ensure compliance with NADCAP standards and internal quality procedures.
- Oversaw the chemical etching line operations across the entire site, ensuring consistent process control and safety.
- Maintained and reviewed internal procedures, updating documentation to reflect process changes and compliance requirements.
- Ensured all chemicals were tested, documented, and maintained according to regulatory and customer requirements.
- Monitored operator competency, ensuring training records were accurate, current, and aligned with special process controls.
Manufacturing Engineer
Mettis Aerospace
Redditch, Worcestershire
07.2024 - Current
- Collaborated with cross-functional teams to design and develop mechanical systems and components, ensuring to meet project specifications and industry standards.
- Analysed manufacturing processes to identify inefficiencies and implemented improvements that enhanced productivity and reduced costs.
- Conducted quality control tests and inspections to ensure products meet required standards and specifications, leading to reduction in defects.
- Managed multiple engineering projects from concept to completion, coordinating resources, timelines, and budgets effectively.
- Conducted process improvement plans to reduce cost and defects.
- Created and maintained detailed technical documentation, including design specifications, manufacturing processes, and maintenance procedures.
- Diagnosed and resolved mechanical issues in manufacturing equipment and processes, minimizing downtime and enhancing production efficiency.
- Ensured compliance with safety regulations and practices in workplace, fostering culture of safety among team members.
Design Engineer
Mettis Aerospace
Redditch, Worcestershire
12.2021 - 07.2024
- Collaborated with cross-functional teams to optimize manufacturing processes, reduce production costs, and improve product quality
- Created detailed 2D and 3D models using CAD software to support design and analysis activities
- Conducted feasibility studies and risk assessments to evaluate design concepts and propose solutions
- Managed multiple projects simultaneously, ensuring adherence to project timelines and budgets
- Assisted in design and development of forging dies, using Geomagic software for CAD modelling and reverse engineering of existing components
- Utilized Q-Form software to simulate and analyse metal forming processes such as forging, rolling, and extrusion
- Evaluated and resolved technical issues during the production phase.
- Participated in prototype development and testing, analysing simulation results and making design modifications as necessary.
- Optimised design processes for improved efficiency.
Laboratory assistant
Mettis Aerospace
Redditch, Worcestershire
08.2019 - 12.2021
- Conduct tensile tests on variety of materials to measure properties such as tensile strength, yield strength, elongation, and modulus of elasticity.
- Prepare samples for testing, ensuring proper specimen preparation, and dimensions are followed according to industry standards.
- Set up and maintained laboratory equipment and instrumentation, ensuring proper calibration and functionality
- Prepared materials and components for testing, following established procedures and safety protocols
- Conducted data collection during experiments, recording observations and measurements accurately
- Collaborated with team members to troubleshoot issues and optimize experimental setups
- Prepared technical reports and presentations summarizing project findings and outcomes
Education
Master of Science - Organic Chemistry
Gujarat University
India 06.2006 - 05.2008
Bachelor of Science - Chemistry
Gujarat University
India 06.2003 - 05.2006
Skills
Technical Skills
- Q-Form Simulation , NX-CAD , Geomagic Design , Metallurgical Testing
- NADCAP Compliance , Process Validation , Root Cause Analysis (RCA)
- Chemical Process Audits , Special Process Control , PFMEA , Internal Auditing
Engineering & Project Delivery
- New Product Introduction (NPI)
- Manufacturing & Process Optimization
- Project Coordination & Cross-Functional Collaboration
- Quality Management Systems (QMS) EHS Integration
- Technical Documentation & Data Analysis
Certification
Software Engineering
Certification Date: May 2008
Cisco Certified Network Associate (CCNA)
Certification Date: December,2018
ISTQB Certified Tester
Certification Date: August, 2021
PFMEA and Risk Management Training – May 2023
Timeline
Material and process engineer -Chemical Processing
Mettis Aerospace
02.2025 - Current
Manufacturing Engineer
Mettis Aerospace
07.2024 - Current
Design Engineer
Mettis Aerospace
12.2021 - 07.2024
Laboratory assistant
Mettis Aerospace
08.2019 - 12.2021
Master of Science - Organic Chemistry
Gujarat University
06.2006 - 05.2008
Bachelor of Science - Chemistry
Gujarat University
06.2003 - 05.2006
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