
A highly qualified Quality Assurance professional with over 20 years of experience in high-volume food manufacturing, specialising in high-care and bakery environments. Currently working as a Quality Assurance Controller at Gunstones Bakery, with a proven track record of upholding BRC standards, leading root cause investigations, and deputising for the QA Manager. Experienced in microbiological sampling, customer complaint investigations, and cross-functional collaboration with NPD. With a BSc in Chemistry and Biology and advanced HACCP Level 3 and Level 3 Food Safety certifications, I am eager to bring my technical auditing expertise and "Right First Time" mentality to Haywood & Padgett.
Auditing & Compliance: Execute a rigorous schedule of CCP, GMP, Fabrication, and Glass/Plastic audits, ensuring 100% compliance with site and retail standards. Traceability & Testing: Conducted comprehensive traceability exercises and managed environmental monitoring, ensuring compliance through microbiological, post-hygiene, water, and air sampling. Quality Feedback Loops: Organised daily Taste Panels and provided immediate technical feedback to production lines, facilitating effective implementation of corrective actions. Complaint Management: Led investigations into customer complaints using Root Cause Analysis (RCA) and chaired meetings to present findings, tracking completion of corrective actions. NPD & Trials: Collaborated closely with the NPD department during factory trials to ensure new products met quality and safety parameters before launch. Training & Assessment: Conducted formal competency assessments for staff regarding Metal Detection, Packing, Coding, and Labelling procedures. Leadership:Deputised for the QA Manager in their absence.
Operational Leadership: Led team of 15–20 staff in high-care environment, ensuring delivery of finished products meeting consumer and legal safety standards. Operated and calibrated critical production machinery, including metal detectors, X-ray machines, and checkweighers. Safety & Maintenance:Oversaw Health & Safety protocols and partnered with engineering to address equipment issues, minimising downtime and upholding safety standards. Continuous Improvement: Optimised packing machinery performance and accuracy to reduce waste and ensure "Right First Time" delivery.
Directed three domestic appliance stores, overseeing stock levels, achieving sales targets, and coordinating team shift patterns. Personnel:Recruited and trained new staff, fostering a high-performance sales culture and managing performance/absences.
Auditing:CCP, GMP, Fabrication, Glass & Plastic, Internal Audits
Food Safety: HACCP Level 3 (Distinction),Level 3 Food Safety, BRC Compliance, High-Care/Low-Risk Segregation
Technical Sampling: Microbiological & Hygiene Swabbing, Water/Air Testing, Lab Submission
Quality Systems: Root Cause Analysis (RCA), Traceability (Forward/Backwards), NCR Management
Leadership: Team Management, Staff Training/Competency Assessments, Deputising for QA Manager
Equipment:X-Ray, Metal Detection, Checkweighers, Packing & Coding Machinery, Bakery machinery