Professional summary :
I worked at IM Gears Private Limited, it is located in Chennai, Tamil Nadu, India. India. This is an IATF16949 , AS9100 & ISO14001 certified company. I have 24 years of experience in automotive, non-automotive and aerospace components manufacturing industry. I leaded Supplier Quality and Supplier Quality Assurance .
To Strongly insist the suppliers to meet the organization requirements as per the CSR / Supplier quality manual & also end customer requirements if any.
Implementing the Poke yoke at the suppliers site for the critical parameters of the parts , fit and function parameters and also the customer complaint parameters.
To strongly insist suppliers for the part cost reduction through Value engineering concept.
Reducing the rejection level of the supplier parts through implementing the Poke yoke and Kaizen.
Enhance the quality improvements of suppliers through performance monitoring , KPI Monitoring , Conducting the process and product & system audit as per the plan at supplier site.
SKILL IN QUALITY TOOLS:
Using Why why Analysis , Cause & Effect diagram tool to find out
the root cause through process validation & simulation
SPC (CP & CPK Study)
QCC ( Quality control circle)
FMEA tool implementation
7QC Tools
Handling of Customer complaints related to supplier issue
AS9100 Requirements , IATF Requirements & ISO 14001 Requirements
Knowledge in FAI & COC
NADCAP Requirements
Production Part Approval Process (PPAP)
Troubleshooting
Poka Yoke & Kaizen implementation
Knowledge in supplier selection
Manufacturing Process Improvement & SOP audit as per CP
Process & system auditing
Failure Mode and Effects Analysis (FMEA)
Process Failure Mode Effects Analysis (PFMEA)
7 QC Tools
Standard Operating Procedure (SOP)
Aerospace
Value engineering
Involving Cost saving & cost cutting process
SKILL IN PROCESS:
Knowledge in Forging process ( Hot , cold & warm forging)
Knowledge in Casting process ( Shell loulding & Sand moulding)
Knowledge in High Pressure Die Casting process (HPDC)
Knowledge in Electroplating and electroless plating
Knowledge in CED coating process
Knowledge in CNC and VMC Process
Knowledge in Fineblanking process
Knowledge in pressing process
Knowledge in Injection Molding process
Knowledge in Rubber moulding on metal
Knowledge in Heat treatment process
Knowledge in DLC coating process
Knowledge in Copper coating process
Internal Auditor Training Program on IATF 16949:2016Internal Auditor Training Program on IATF 16949:2016 DQS Certification Phils., Inc.DQS Certification Phils., Inc. Issued Dec 2017
Internal Auditor Training Program on IATF 16949:2016Internal Auditor Training Program on IATF 16949:2016 DQS Certification Phils., Inc.DQS Certification Phils., Inc. Issued Dec 2017
Internal Auditing to TS 16949:2009Internal Auditing to TS 16949:2009 DQS Certification Phils., Inc.DQS Certification Phils., Inc. Issued Aug 2010
INTERNAL QUALITY AUDIT - QS 9000INTERNAL QUALITY AUDIT - QS 9000 C . Ranganathan . Lead auditor IRCA - LondonC . Ranganathan . Lead auditor IRCA - London Issued Jan 2001