Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
Involved Npd Projects
Major Customer Audits
Major Customers
Personal Information
Disclaimer
Timeline
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Jayakumar Srivaigundam

Senior Engineer - Supplier Quality Assurance
Kidlington,OXF

Summary

Professional summary :

I worked at IM Gears Private Limited, it is located in Chennai, Tamil Nadu, India. India. This is an IATF16949 , AS9100 & ISO14001 certified company. I have 24 years of experience in automotive, non-automotive and aerospace components manufacturing industry. I leaded Supplier Quality and Supplier Quality Assurance .


To Strongly insist the suppliers to meet the organization requirements as per the CSR / Supplier quality manual & also end customer requirements if any.

Implementing the Poke yoke at the suppliers site for the critical parameters of the parts , fit and function parameters and also the customer complaint parameters.

To strongly insist suppliers for the part cost reduction through Value engineering concept.

Reducing the rejection level of the supplier parts through implementing the Poke yoke and Kaizen.


Enhance the quality improvements of suppliers through performance monitoring , KPI Monitoring , Conducting the process and product & system audit as per the plan at supplier site.

Overview

25
25
years of professional experience
17
17
years of post-secondary education
3
3
Certifications
2
2
Languages

Work History

Senior Engineer ( HOD) – Supplier Quality Assurance

IM Gears (P) Ltd
Chennai. India, Tamil Nadu
04.2016 - 02.2024
  • Choosing the Supplier Selection, Conducting an onsite evaluation audit for new suppliers.
  • Making the SIS / TDC to the suppliers based on the customer's drawing and CSR
  • New part development related to supplier area , Re-sourcing parts development at Supplier site
  • Monitoring the supplier PPAP until the PSW sign off, and FAI for AS suppliers
  • Implementing the 3C concept system at the supplier's site ( Constant container , Constant quantity & Constant location )
  • Making the supplier performance rating for IATF and AS suppliers.
  • Monitoring the suppliers PPM commodity-wise to improve the poorest supplier
  • Reviewing and monitoring supplier 8D reports. Tracking the supplier corrective action plan to prevent the recurrence
  • PPAP Audit (Control Plan Audit) for new development parts and re-sourcing development parts at supplier site, both IATF and AS.
  • Conducting the process , product audit and system audit for the critical suppliers.
  • Interacting with customers to develop the parts as related to the supplier site
  • Facing the QMS , EMS , AS & Customer audit

Engineer – Supplier Quality Assurance

IM Gears (P) Ltd
Chennai. India, Tamil Nadu
04.2008 - 03.2016
  • Choosing the Supplier Selection, Conducting an onsite evaluation audit for new suppliers.
  • New part development related to supplier area , Re-sourcing development at Supplier site
  • Monitoring the supplier PPAP until the PSW sign off, and FAI for AS suppliers
  • Implementing the 3C concept system at the supplier's site ( Constant container , Constant quantity & Constant location )
  • Making the supplier performance rating for IATF and AS suppliers.
  • Monitoring the suppliers PPM commodity-wise to improve the poorest supplier.
  • Reviewing and monitoring supplier 8D reports. Tracking the supplier corrective action plan to prevent the recurrence.
  • PPAP Audit (Control Plan Audit) for new development parts and re-sourcing development parts at supplier site, both IATF and AS.
  • Conducting the process , product audit and system audit for the critical suppliers.
  • Facing the QMS , EMS , AS & Customer audit

Engineer – Supplier Quality

IM Gears (P) Ltd
Chennai. India, Tamil Nadu
06.1999 - 03.2008
  • Making the SIS for the Suppliers ( Supplier inspection standard
  • Carrying the incoming inspection as per the sampling plan , IS2500 standard
  • Dealing with suppliers and ensuring quality products to the production line.
  • Maintaining Supplier Rating ,Incoming trend & PPM
  • Coordinate with the supplier to perform 8D over the quality issue and finding the root cause and permanent action effectively
  • Arrange weekly rejection review meeting with the supplier and monitoring the daily rejection in firewall and in line .
  • Adhering the positive recall system for the incoming material if it is critical situation / delay in approval.
  • Adhering the FIFO system for the incoming material
  • Follow the SPC report , Layout report and SST report from the suppliers as per the frequency mentioned in the SIS
  • Facing the QMS , EMS & Customer audit.

Education

B.E (Mechanical engineering – Part time) -

Madras Institute of Technology, Anna University Campus, Anna University
Tamilnadu
01.2017 - 04.2020

D.M.E -

State Board Technical Education And Training, State Board
Tamilnadu
06.1995 - 04.1998

S.S.L.C -

Board of Secondary Education
Tamilnadu
01.1985 - 04.1995

Skills

SKILL IN QUALITY TOOLS:

Using Why why Analysis , Cause & Effect diagram tool to find out
the root cause through process validation & simulation
SPC (CP & CPK Study)
QCC ( Quality control circle)
FMEA tool implementation
7QC Tools
Handling of Customer complaints related to supplier issue
AS9100 Requirements , IATF Requirements & ISO 14001 Requirements
Knowledge in FAI & COC
NADCAP Requirements
Production Part Approval Process (PPAP)
Troubleshooting
Poka Yoke & Kaizen implementation
Knowledge in supplier selection
Manufacturing Process Improvement & SOP audit as per CP
Process & system auditing
Failure Mode and Effects Analysis (FMEA)
Process Failure Mode Effects Analysis (PFMEA)
7 QC Tools
Standard Operating Procedure (SOP)
Aerospace
Value engineering
Involving Cost saving & cost cutting process

SKILL IN PROCESS:

Knowledge in Forging process ( Hot , cold & warm forging)
Knowledge in Casting process ( Shell loulding & Sand moulding)
Knowledge in High Pressure Die Casting process (HPDC)
Knowledge in Electroplating and electroless plating
Knowledge in CED coating process
Knowledge in CNC and VMC Process
Knowledge in Fineblanking process
Knowledge in pressing process
Knowledge in Injection Molding process
Knowledge in Rubber moulding on metal
Knowledge in Heat treatment process
Knowledge in DLC coating process
Knowledge in Copper coating process

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Certification

Internal Auditor Training Program on IATF 16949:2016Internal Auditor Training Program on IATF 16949:2016 DQS Certification Phils., Inc.DQS Certification Phils., Inc. Issued Dec 2017

Accomplishments

  • Material saving of Raw material (Steel bar) by the control of excess length of end bits and excess length end bit cutting
  • Experience in Cost saving and cost cutting projects
  • Implemented the Occurrence and detection poke yoke to prevent the failures
  • Implemented the SKIP lot and self-certified parts
  • Experience in Value engineering projects
  • Reduction of supplier PPM by continuously monitoring of TFS (Top focus supplier)

Involved Npd Projects

  • Localization project of HMIL (Developing parts from Korea to India): - Developed the Pressed parts, PDC casting, Fine blanking, Plating, Dowell spring & Ferrous casting (Sand and sell molding)
  • KIA Projects (Dual source): – Developed the PDC Casting, Bi metal bush & CNC parts
  • Hardley Davidson: – Developed the Plating and CNC parts
  • JXX Project, SG1 and SA1 project of Renault Nissan: – Developed the Cold forging, Warm forging, Mn phosphating, Cold Coining, CED Coating, PDC casting & Ferrous casting of sand and Shell molding
  • Nexteer: - Developed the CED coating for the C1XX axles
  • Eaton: Developed the CNC parts and Zn phosphating
  • Stellenties: Developed the Pressed parts, Heat treatment, Mn Phosphating & Rubber molding process
  • PSA: Developed the Warm forging process
  • Brakes India ltd: Developed the Hard chrome plating & Zn Phosphating
  • BorgWarner: Developed the Cold forging process & Heat treatment
  • Lycoming (AS): Developed the Pressed part, DLC coating & Spring
  • Triumph (AS): Developed the Hardening and tempering process, Cadmium plating, MPI, Passivation & Copper plating and stripping

Major Customer Audits

  • Grand 5 star audit and PPAP audit of HMIL
  • ASES audit and PPAP audit of Renault Nissan
  • Initial assessment and PPAP audit of PSA
  • Initial assessment and PPAP audit of TVSBMW
  • Top focus supplier audit of Nexteer
  • Initial assessment audit and PPAP audit of Hardly Davidson
  • Initial assessment audit and PPAP audit of Valeo, France
  • Initial assessment and PPAP audit of Lycoming – Aerospace
  • Initial assessment and PPAP audit of Triumph – Aerospace, UK
  • FAA Audit by USA team (Federal aviation administration audit)

Major Customers

HMIL, Chennai, India - OEM, Renault Nissan, Chennai, India - OEM, TVS BMW, Hosur, India - OEM, Hardley Davidson, USA - OEM, Ducati, Italy - OEM, PSA & Stellentis, Hosur – India & France and Morocco - OEM, Nexteer, Chennai, Bangalore - India & USA, NTN Axles, Hariyana, India, Brakes india ltd, Chennai, India, Borgwarner, Chennai, India, Valeo, Pune, India & France, Mini Gears, Italy, Bucher hydraulics – USA, Stanley black and decker – Bangalore, India & USA, Eaton – USA, Comer – Italy, Lycoming, USA, Triumph, UK

Personal Information

  • Father's Name: K.Srivaigundam
  • Mother's Name: S.Guruvammal
  • Date of Birth: 03/16/1980
  • Gender: Male
  • Nationality: Indian
  • Marital Status: Married
  • Religion: Hindu

Disclaimer

I do hereby declare that the particulars of information and stated herein above are true, correct and complete to the best of my knowledge and belief.

Timeline

Internal Auditor Training Program on IATF 16949:2016Internal Auditor Training Program on IATF 16949:2016 DQS Certification Phils., Inc.DQS Certification Phils., Inc. Issued Dec 2017

12-2017

B.E (Mechanical engineering – Part time) -

Madras Institute of Technology, Anna University Campus, Anna University
01.2017 - 04.2020

Senior Engineer ( HOD) – Supplier Quality Assurance

IM Gears (P) Ltd
04.2016 - 02.2024

Internal Auditing to TS 16949:2009Internal Auditing to TS 16949:2009 DQS Certification Phils., Inc.DQS Certification Phils., Inc. Issued Aug 2010

08-2010

Engineer – Supplier Quality Assurance

IM Gears (P) Ltd
04.2008 - 03.2016

INTERNAL QUALITY AUDIT - QS 9000INTERNAL QUALITY AUDIT - QS 9000 C . Ranganathan . Lead auditor IRCA - LondonC . Ranganathan . Lead auditor IRCA - London Issued Jan 2001

01-2001

Engineer – Supplier Quality

IM Gears (P) Ltd
06.1999 - 03.2008

D.M.E -

State Board Technical Education And Training, State Board
06.1995 - 04.1998

S.S.L.C -

Board of Secondary Education
01.1985 - 04.1995
Jayakumar SrivaigundamSenior Engineer - Supplier Quality Assurance