Responsible for the smooth operation of the furnaces.
Keeping everyone informed of the different specifications required for each melt. Which includes carbon and silicone content and weights. Ensuring that the temperature specifications are met for each casting.
Making sure all staff are wearing the appropriate PPE.
Supervised activities of workers and enforced safety regulations.
Making sure all the appropriate paperwork is completed for each melt and shift. Ensuring all the equipment is cleaned and ready for the next melt, to avoid cross contamination.
Responsible for all quality control and traceability is up to metallurgists standard.
Training of staff to ensure work is carried within the correct safety guidelines.
Co-ordinate with other supervisors to maintain consistency across shift patterns.
Delegated tasks appropriately, achieved balanced workload among team of 6.
Monitored employee attendance records for maintaining discipline within the team.
Logged daily activities and notable incidents during production shifts.
Furnace Man
Russell Ductile Castings Limited
Scunthorpe, North Lincolnshire
09.2018 - 04.2024
Carried out day-to-day duties accurately and efficiently.
Quickly learned and applied new skills to daily tasks, improving efficiency and productivity.
Successfully delivered on tasks within tight deadlines.
Supported team by demonstrating respect and willingness to help.
Worked flexible hours, covering nights, weekends and bank holidays.
Consistently arrived at work on time and ready to start immediately.
Cleaned work areas and equipment to maintain faultless hygiene standards.
Oversaw daily operations to achieve high productivity levels.
Foundry Operative
Batley Foundry Limited
Batley, West Yorkshire
06.2015 - 09.2018
Exhibited strong attention to detail when inspecting final products before dispatch.
Contributed to team efficiency by supporting fellow operatives in their tasks.
Maintained a clean and organised work area for improved productivity.
Monitored furnace temperatures and made necessary adjustments for optimal casting conditions.
Performed intensive manual labour whilst maintaining high levels of stamina and endurance.
Carried out core making tasks, enhancing production speed.
Utilised hand tools skillfully, resulting in high-quality castings.
Adhered strictly to health and safety guidelines, minimising workplace accidents.
Ensured safe operation of machinery by adhering to all safety protocols.
Demonstrated a deep understanding of different metal properties for accurate casting operations.
Executed daily operations according to set standard operating procedures.
Improved product quality with meticulous inspection procedures.
Demonstrated proficiency in the use of foundry equipment for efficient production.
Assisted with the preparation of moulds to facilitate casting process.
Collaborated effectively with colleagues for seamless workflow during shifts.
Played an integral role in achieving production targets through diligent work ethic.
Observed all safety protocols, hazardous material warnings and PPE requirements to reduce risks.
Oversaw casting process and necessary adjustments throughout each job
Stripped and cleaned castings to remove excess material and reduce defects.
Managed consumable materials and requisitioned supplies proactively to support continuous production.
Assembled and mounted items on casting equipment prior to pouring liquid metal.
Removed finished products from moulds and thoroughly examined for anomalies.
Produced large castings on foundry floor or in pit.
Foundry Operator
Russell Ductile Castings Limited
Scunthorpe, North Lincolnshire
06.2011 - 06.2015
Carried out day-to-day duties accurately and efficiently.
Quickly learned and applied new skills to daily tasks, improving efficiency and productivity.
Successfully delivered on tasks within tight deadlines.
Supported team by demonstrating respect and willingness to help.
Worked flexible hours, covering nights, weekends and bank holidays.
Consistently arrived at work on time and ready to start immediately.
Cleaned work areas and equipment to maintain faultless hygiene standards.
Oversaw daily operations to achieve high productivity levels.
Education
GCSEs - English, Maths, Physics, Chemistry, Geography, Motor Vehicle Studies,
Thomas Sumpter Comprehensive
Scunthorpe, North Lincolnshire
09.1983 - 07.1988
Skills
Measurement and calibration techniques
Ladle operation
Mould preparation mastery
Use of lifting equipment
Metallurgical understanding
Metallurgical testing familiarity
Reactive to foundry changes
Metal melting processes
Foundry equipment operation
Sand casting techniques
Cast iron working
Metallurgy concepts application
Personal protective equipment usage
Core setting
Forklift operation
Foundry processes
Steel casting
Casting preparations
Materials handling
Furnace operation
Coremaking processes
Health and Safety Compliance
Certification
First Aid at Work
Bobcat Licence
Fork Truck Licence
Overhead Crane (In house licence)
Timeline
Supervisor
Ductile Castings Limited
07.2024 - 03.2025
Furnace Man
Russell Ductile Castings Limited
09.2018 - 04.2024
Foundry Operative
Batley Foundry Limited
06.2015 - 09.2018
Foundry Operator
Russell Ductile Castings Limited
06.2011 - 06.2015
GCSEs - English, Maths, Physics, Chemistry, Geography, Motor Vehicle Studies,