James Lewis

• Maintained a safe working environment by strictly adhering to health and safety guidelines
• Operated various types of machines, enhancing versatility and flexibility in role.
• Coordinated effectively with colleagues, promoting a harmonious work environment.
• Augmented production speed whilst minimising waste generation.
• Complied with all company policies to uphold professional standards at work.
• Achieved optimal product standards with careful monitoring of manufacturing processes.
• Improved product quality through meticulous inspection for defects on the line.
• Boosted team morale through open communication and positive reinforcement.
• Maintained clean workstation to comply with safety guidelines and protocols.
• Ensured full compliance with health and safety regulations, including appropriate use and disposal of hazardous substances.
• Independently operated production line equipment.
• Monitored production equipment, notifying maintenance team of faults or inefficiencies.

* Ensuring Adherence to Procedures: Following established operating procedures and safety protocols for slab handling and movement.

Overseeing the safety and welfare of all personnel in the Concast receiving bay including crane and kress carrier drivers, discharge operators and contractors.

Ensuring safe operations of contractor working parties during maintenance and down shifts liaising with all working parties before issuing Crane standing orders.

* Coordination of Slab Handling:

Using the Oasis computer system directing the movement of slabs from the caster to designated areas, such as cooling beds, slab yards, or directly to the next processing stage (e.g., rolling mills). This would involve coordinating with crane operators, kress carrier drivers and other material handling personnel.

* Slab Identification and Tracking:

Ensuring that each slab is correctly identified with its cast number, grade, and other relevant information for traceability throughout the production process

* Traffic Management:

Ensuring the smooth and safe flow of slabs and related equipment within the casting and immediate downstream areas to prevent bottlenecks and accidents.

* Communication:

Maintaining clear and effective communication with the casting operators, maintenance teams, and downstream processing units regarding slab availability, quality issues, and any operational changes.

* Initial Quality Checks:

Performing visual inspections of the newly cast slabs for surface defects (e.g., cracks, inclusions) and dimensional accuracy.

* Data Recording:

Accurately recording production data, quality observations, and any deviations from standards.

* Liaising with Quality Teams:

Reporting any significant quality issues to the quality control department for further inspection and disposition.

* Identifying Potential Issues:

Being proactive in identifying potential operational or safety hazards in the slab handling areas.

* Contributing to Improvement Initiatives: Participating in efforts to improve the efficiency, quality, and safety of the slab handling processes.

* Basic Equipment Checks:

Ensuring routine checks are carried out on the condition of handling equipment (e.g., cranes, transfer cars) and reporting any malfunctions.

• Started at the process bay (Concast) before the operation moved to the North inner (Hot mill)
• Using the Oasis computer system operated the slitting tables to cut cold and hot slitting to required size before measuring, releasing and loading slabs via the kress carriers to either the slab yards or directly to the hot mill. Also processed samples and cut backs / side trims using a profile cutter, while adhering to all heath and safety guidelines and being responsible for all personnel in the area.
• Documented daily operations accurately, assisting in record keeping.
• Coordinated with other operators for smooth operation processes.
• Maintained clean and safe work environment for maximum productivity.
• Upheld all health and safety regulations for risk reduction.
• Assisted in training new staff, ensuring efficient team performance.
• Monitored machine output, ensuring quality control standards were met.
• Conducted regular equipment checks for optimal operational conditions.
• Ensured adherence to safety protocols with constant vigilance.
• Performed troubleshooting tasks promptly, avoiding major breakdowns.
• Provided technical support to colleagues, fostering a cooperative work environment.
• Managed operation of heavy machinery to meet production targets.
• Operated high-speed machinery to achieve project deadlines on time.
• Collaborated with team members to enhance workflow procedures.
• Optimised machine settings to improve product quality.
• Implemented preventative maintenance measures, reducing downtime.
• Performed routine inspections of machinery, preventing potential malfunctions.
• Completed work according to schedule, helping struggling team members as required to maintain smooth-running operations.
• Supported health and safety by carefully operating machinery.
• Achieved production targets with excellent planning and machine operation.
• Consistently demonstrated best practices and conformance to company standards and safety regulations.
• Mentored new Operators in machine operating best practices and safety regulations through demonstrations.
• Strictly followed company safety regulations, eliminating workplace accidents and incidents.
• Cleaned equipment, identifying potential repair and maintenance needs.
• Communicated safely to coordinate with team members in noisy and fast-paced environment.
• Used appropriate protective gear to minimise risk of injury.
• Inspected finished products for quality and adherence to specifications.
• Measured and kept records of manufactured products.