Summary
Overview
Skills
Accomplishments
Work History
Education
Additional Information
Timeline
Generic

Hugo Almeida

Process Engineer
Bicester

Summary

I am a highly motivated professional with a strong background in Process Engineering with over 15 years of experience. I have extensive knowledge in design, development and implementation of manufacturing processes, process optimization, cutting tool selection, monitor and troubleshoot manufacturing processes to ensure quality and efficiency, product design for manufacture (DfM) and design for assembly (DfA). Following a continuous improvement approach to everything I do with the intent to reduce costs by improving efficiency and quality. Most recent projects include a significant reduction in programming time from 6 hours to 40 mins in a job of a 1000 different 5 axis parts, reduction in 40% of machining time and a 25% reduction in material on an aerospace project, adopting continuous improvement measures to reduce setup times and shop floor organization leading to incredible time savings and right first time improvements, introduction of tool breakage checker in processes.

Overview

18
18
years of professional experience
3
3
Languages

Skills

PowerMill, Hypermill, CATIA V5, Vericut

undefined

Accomplishments

  • Achieved high reduction in machining times of over 40% and material cuts by 25%
  • Reduced CAM times from 6 hours to 40 mins in a project of 1000 different parts
  • Improved Yield by implementing automated processes on the machine and CAM programs
  • Reduced CAM times by 20% by creating tool libraries
  • Improved tool store layout to reduce setup times

Work History

Process & Manufacturing Engineer

Arrival
Bicester
04.2022 - Current


  • Perform DfM & DfA reviews at a part, assembly and product level
  • Communicate with suppliers in a technically competent and a sales/marketing sensitive manner, understand their capacity and quality
  • Reduced assembly times by designing new tools to facilitate assembly
  • Part level and assembly drawings
  • Carry out any necessary tests to debug/fix mechanical problems and provide feedback to the Mechanical Engineers
  • Optimization of the shop floor layout
  • Troubleshooted mechanical problems that led to product use improvements
  • Identified and resolved process issues to drive optimal workflow and business growth.
  • Partnered with cross-functional teams to conduct thorough discovery and due diligence on existing processes.
  • Assessed products to evaluate conformance with quality standards.
  • Determined and recommended methods to implement improvement opportunities.

Senior Process Engineer Technical Lead

CloudNC
Chelmsford
03.2020 - 04.2022
  • KPI control and presentation to C level team
  • Optimized processes to reduce cost and increase efficiency.
  • Evaluated proposed project economics and identified alternative solutions and designs producing improved results.
  • RFQ’s creation and customer communication on DfM and DfA
  • Creation of Value Stream Mapping, from quoting to dispatch
  • Increased product yield by implementing improved processes.
  • Reduced down times considerably (average of 30%) and RFT improved (average of 25%)
  • Provided technical assistance to the production team when issues arose.

Senior Process Engineer

CloudNC
Chelmsford
03.2019 - 04.2020
  • CNC programming off 3/4 & 5 axis parts.
  • Verify CNC programs using Vericut.
  • Design and manufacture of fixtures.
  • FAIR follow up with quality till completion.
  • Creation of WI’s.
  • Train operators
  • Reduced production errors and increased quality by creating a series of process optimizations.
  • Worked with software development and testing team members to design and develop robust solutions to meet our requirements for functionality, scalability and performance.

Manufacturing Engineer

Magellan Aerospace
Bourne End
04.2017 - 02.2019
  • 3, 4 and 5 axis CNC programming
  • Fixtures design
  • Creation of WI’s
  • Process improvement
  • Reduced machining times in 40% and material in ~25%
  • Implemented a FMS system in the production line
  • Supervised tool trials and toolpath to select the most efficient

CNC Programmer/Team Leader

Caetano Aeronautic
Vila Nova de Gaia
01.2013 - 04.2017
  • CNC programming off 3/4 & 5 axis parts
  • Prove out parts
  • Train operators
  • Fixtures design
  • Creation of WI’s
  • Process improvement

NC programmer/CNC operator

IMBV
Aveiro
01.2012 - 01.2013
  • Molds & die industry and tools
  • Program and operate CNC machines
  • Operate manual mills

NC Programmer

IMA, Simoldes Group
Oliveira de azeméis
01.2006 - 01.2010
  • Program CNC machines
  • Improved CAM times by creating macros that reduced programming times by 40%

Programmer, Setter & Operator

IMA, Simoldes Group
Oliveira de azeméis
01.2004 - 01.2006
  • Program, set and operate CNC machines (3 and 5 axis)

Manual miller operator

IMA, Simoldes Group
Oliveira de azeméis
01.2003 - 01.2004
  • Operate manual mills

Education

No Degree - Mechanical Engineering

ISEP
Porto
04.2001 -

Additional Information

  • Name:

Timeline

Process & Manufacturing Engineer

Arrival
04.2022 - Current

Senior Process Engineer Technical Lead

CloudNC
03.2020 - 04.2022

Senior Process Engineer

CloudNC
03.2019 - 04.2020

Manufacturing Engineer

Magellan Aerospace
04.2017 - 02.2019

CNC Programmer/Team Leader

Caetano Aeronautic
01.2013 - 04.2017

NC programmer/CNC operator

IMBV
01.2012 - 01.2013

NC Programmer

IMA, Simoldes Group
01.2006 - 01.2010

Programmer, Setter & Operator

IMA, Simoldes Group
01.2004 - 01.2006

Manual miller operator

IMA, Simoldes Group
01.2003 - 01.2004

No Degree - Mechanical Engineering

ISEP
04.2001 -
Hugo AlmeidaProcess Engineer