Summary
Overview
Work history
Education
Skills
Project Highlights
Certification
Languages
Work availability
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SeniorSoftwareEngineer
Hari Kayasth

Hari Kayasth

Coventry,United Kingdom

Summary

Detail-oriented MSc Automotive Engineer with a passion for automotive systems, electronics, and advanced manufacturing technologies. Proficient in industry-standard tools including ANSYS, SolidWorks, DS CATIA V5, STAR CCM+, MATLAB, Simulink, Q Procella, and SAP, with proven expertise in circuit board integration and quality assurance. Demonstrated success in delivering projects from concept to completion, achieving 10–20% improvements in efficiency and accuracy. Skilled in End-of-Line Testing (EOLT), J Standard IPC-compliant quality control, and process optimisation.

Overview

4
4
years of professional experience
1
1
Certification

Work history

Production operator

Brose
Coventry, West Midlands
10.2024 - Current

Production Operator

• Conducted End-of-Line Testing (EOLT) using Q Procella software to validate automotive seat functionality, achieving 100% compliance with ISO 9001 quality standards.

• Implemented Poke Yoke error-proofing techniques and Total Preventive Maintenance (TPM), reducing defect rates by 8% and equipment downtime by 10%.

• Performed precision visual inspections and measurements with calipers, micrometers, and digital gauges, ensuring dimensional accuracy within ±0.02 mm tolerances.

• Optimized production workflows through SAP-based KPI reporting, analyzing cycle times and identifying bottlenecks to improve line efficiency by 12% also trained 5+ new recruits on EOLT procedures and quality protocols, enhancing team performance and maintaining zero safety incidents.

Customer Service Representative

Subway UKSL trading ltd
Rugby, United Kingdom
09.2023 - 06.2024
  • Supervised and trained
  • Managed team to increase the customer experience.
  • Maintaining inventory along with purchasing goods.
  • Increased sales by 25%
  • Facilitated customer loyalty programmes to enhance customer retention.
  • Mitigated conflicts by providing timely and effective solutions to disputes raised by customers.

Training Assistant Manager / Customer Service Rep

Dominos (SK GROUP)
Coventry, United Kingdom
02.2023 - 08.2023
  • Supervised and trained new team members on operational procedures, ensuring adherence to company standards while optimising productivity and customer service.
  • Managed over 50-100 customer calls per day.

Intern

Maruti Motors
Ahmedabad, India
06.2021 - 09.2021
  • Gained hands-on experience in automotive repair and service, working on a diverse range of vehicles including luxury cars and HGVs.
  • Assisted in diagnosing mechanical issues and performing routine maintenance tasks under supervision of senior technicians.
  • Developed knowledge of automotive parts and systems through practical application of academic learning.
  • Contributed to customer service operations, including handling inquiries and explaining repair procedures.
  • Observed and increased sales by 10% and also sold various automotive products and services.

Education

Masters of Science - Automotive Engineering

Coventry University
Coventry

Bachelor's - Automotive Engineering

LJ University of engineering
Ahmedabad

Skills

  • Electronics: Circuit Board Integration, PCB Testing, J Standard IPC Standards, Electrical Diagnostics, Battery Management Systems
  • Technical Tools: ANSYS, SolidWorks, DS CATIA V5, STAR CCM, MATLAB, Simulink, Q Procella, SAP, MS Project, AutoCAD
  • Quality Control: End-of-Line Testing (EOLT), Poke Yoke, Total Preventive Maintenance (TPM), Dimensional Tolerances (±002 mm)
  • Engineering: Finite Element Analysis, Modal Analysis, CAD/CAM, Drivetrain Electronics, Non-destructive Testing
  • Manufacturing: Process Optimization, KPI Reporting, Lean Manufacturing, Additive Manufacturing (FDM/SLA)
  • Soft Skills: Project Management, Team Leadership, Technical Presentation, Analytical Problem-Solving

Project Highlights

Postgraduate Dissertation: Non-destructive Testing of Car Axle

•  Developed modal analysis method using ANSYS, improving crack detection accuracy by 10% for automotive components.

•  Modeled 3D assemblies in SolidWorks and DS CATIA V5, demonstrating precision design and quality assurance skills.

Undergraduate Project: Electric & Hybrid Vehicles Seminar

•  Analyzed electronic drivetrain systems, circuit board integration, and battery management electronics using MATLAB/Simulink, optimizing efficiency.

•  Presented findings to 50+ peers, showcasing automotive electronics and technical communication skills.

Undergraduate Project: Autonomous CVT – Baja SAE Competition

•  Designed CVT system with electronic control modules using SolidWorks, achieving 15% efficiency gain via cooling fan integration.

•  Built and tested prototypes with PCB testing, applying electronics integration and teamwork skills.

Solar Panel Installation Simulation

•  Led team of 6 in planning solar panel systems, optimizing electrical circuit efficiency by 20% using MS Project.

•  Managed risk and cost, highlighting project management and quality control expertise.

3D Printing Training – PDPU, Gandhinagar

•  Trained in FDM/SLA 3D printing, producing electronic component prototypes with ±0.1 mm accuracy.

•  Applied design-to-print workflows for ISRO rocket parts, enhancing additive manufacturing skills.

Certification

SolidWorks Associate( Coventry University)

• Confirms proficiency in 3D modeling and circuit board integration, trained at Coventry University and LJIET.

• ANSYS Professional – Structural Analysis | ANSYS, 2024

• Demonstrates skills in finite element and modal analysis, acquired at Coventry University.

• MATLAB and Simulink Fundamentals | MathWorks, 2022

• Verifies expertise in automotive electronics simulation, learned at LJIET and Coventry University.

• CATIA V5 Fundamentals

• Confirms proficiency in CATIA for 3D modeling, trained at Coventry University.

• 3D Printing Fundamentals, 2022

• Covers additive manufacturing for electronic component prototyping, based on PDPU training.

Languages

English
Master or proficient
C2
Hindi
Advanced
C1
German
Beginner
A1
Gujarati
Master or proficient
C2

Work availability

Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
morning
afternoon
evening
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Quote

You only have to do a few things right in your life so long as you don’t do too many things wrong.
Warren Buffett

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