Gayan Rathnayake
Dover,Kent
Summary
Experienced and highly skilled Multi-Skilled Engineer with a robust background in electrical, mechanical, and automation systems. Proficient in predictive and reactive maintenance, including troubleshooting, repair, and optimization of machinery and processing equipment. Strong experience in electrical fault diagnosis, PLC programming, pneumatic and hydraulic systems, as well as manufacturing and packaging assets. Adept at leading continuous improvement projects, driving operational efficiency, and ensuring compliance with safety and environmental regulations. Hands-on experience with MEP systems and vendor coordination within hospitality environments, including managing third-party HVAC, ventilation, electrical, and plumbing services. Committed to minimizing downtime and ensuring maximum equipment performance. Excels in planning, reporting, and managing maintenance activities within fast-paced and high-demand environments.
Overview
12
12
years of professional experience
2024
2024
years of post-secondary education
Work History
Multi-Skilled Engineer
MultipanelUK
Eythorne
10.2023 - 04.2025
- Lead planned and reactive maintenance activities for processing and packaging assets, ensuring minimal downtime and consistent operational performance
- Conducted preventive maintenance on motors, gearboxes, and electrical systems, identifying faults and addressing issues promptly
- Diagnosed and repaired electrical faults, including PLC system troubleshooting and automation components
- Successfully completed two major projects, including system upgrades and automated a trimming Granulator and process optimization by Automatic Roller Brushing system, resulting in improved asset performance
- Coordinated machinery changeovers and supported production teams in maintaining operational continuity
- Utilized CMMS for work order tracking, ensuring efficient maintenance workflows and accurate reporting
Project Engineer
Exroid Technology/Canterbury Christ Church University
Canterbury
03.2024 - 09.2024
- Company Overview: KTP Project
- Redesigned and remodeled electro-mechanical systems for medical electrotherapy devices, ensuring compliance with MDR, ISO, and EU standards
- Created detailed 3D models using Fusion 360 and electronic circuits for prototypes, enhancing the efficiency and accuracy of the design process
- Arduino programming for controller and python for the PC interface and QR decoder and MySQL for database management
- Developed and tested various prototypes, conducting thorough risk assessments to ensure the safety and reliability of the final product
- Maintained continuous documentation of compliance standards, achieving 100% adherence to regulatory requirements
- KTP Project
Restaurant General Manager
German Doner Kebab
Dover
09.2022 - 02.2024
- Coordinated with third-party contractors for routine HVAC, air vent, and AC system maintenance
- Conducted regular MEP system checks and reported issues for timely resolution
- Managed vendor scheduling for electrical and plumbing repairs with minimal operational disruption
- Maintained service records and ensured compliance with hospitality maintenance standards
- Performed minor on-site troubleshooting to reduce external service dependency
Senior Maintenance & Automation Engineer
Darshana Granite and Marble (PVT) LTD
05.2016 - 09.2022
- Designed and Programmed new machinery sections in the Plant, Supervised the assembly of new machinery and commissioning ensuring high standards of quality and performance
- Led initiatives that optimized production processes, resulting in a 20% increase in operational efficiency
- Administered maintenance and engineering divisions, successfully reducing machine downtime by 25% through effective troubleshooting and repair supervision
- Conducted production, Maintenance and MRM meetings, driving a 15% improvement in Production performance through strategic planning and execution
Mechanical and Automation Engineer
Excel Automation
01.2015 - 03.2016
- Managed mechanical and electrical design projects, finalizing designs that met client specifications and project goals
- Programmed and tested PLC systems, achieving a 30% reduction in error rates and enhancing system reliability
- Supervised mechanical and electrical installations, ensuring timely project completion and adherence to safety standards
Mechanical (Automobile) and Automation Engineer
HiTech Solutions Pvt Ltd
11.2012 - 01.2015
- Designed and manufactured custom machinery accordingly to the customer requirements
- (conceptual designing, 3D modeling, prototype testing, Programming, Testing and commissioning)
- Planned and managed Customized Machinery projects from design to commissioning, achieving an 85% on-time delivery rate
- Handled customer interactions and coordinated with overseas suppliers, streamlining the quotation and design finalization processes
- Provided training for trainees, resulting in a 40% improvement in trainee performance and knowledge retention
- Directed maintenance and repair operations for machinery with mechanical or electrical faults, reducing repair time by 20% using quick fault identifying process
Education
Master of Science - Advance Manufacturing Systems & Technology with Robotics
Canterbury Christ Church University
Master of Business Administration - undefined
Anglia Ruskin University
Bachelor of Technology - Engineering
The Open University of Sri Lanka
Skills
- CMMS Experience
- Preventive & Predictive Maintenance
- Fault Diagnosis & Troubleshooting
- PLC & Automation Systems
- Mechanical Engineering
- Electrical Systems
- MEP Systems
- HVAC Systems
- Vendor & Contractor Coordination
- Hospitality Facility Maintenance
- Facility Management
- Health & Safety
- Continuous Improvement
- Project Management
- Documentation & Reporting
- Emergency Maintenance Response
sections.external_links.name
Custom
Toe Angle Correction Hybrid Steering System, Patent search in progress for an international patent.
Personal Information
Title: Maintenance Supervisor
Timeline
Project Engineer
Exroid Technology/Canterbury Christ Church University
03.2024 - 09.2024
Multi-Skilled Engineer
MultipanelUK
10.2023 - 04.2025
Restaurant General Manager
German Doner Kebab
09.2022 - 02.2024
Senior Maintenance & Automation Engineer
Darshana Granite and Marble (PVT) LTD
05.2016 - 09.2022
Mechanical and Automation Engineer
Excel Automation
01.2015 - 03.2016
Mechanical (Automobile) and Automation Engineer
HiTech Solutions Pvt Ltd
11.2012 - 01.2015
Master of Business Administration - undefined
Anglia Ruskin University
Bachelor of Technology - Engineering
The Open University of Sri Lanka
Master of Science - Advance Manufacturing Systems & Technology with Robotics
Canterbury Christ Church University
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