Daniel Johnson

My job role as a lab/Qa Tech was responsible for testing incoming raw materials. We use a large number of raw materials but the main ones I tested were Coal, Clay and Silica sand. These are delivered to our site in tankers between 25and 30 tonnes. We therefore require a small representative sample of the incoming load. This is normally a small bag of about 400 grams. This is subject of my testing to confirm its quality,

I am also responsible for the daily testing of Eurac Disc Greensand for physical and mechanical properties . I then check these again Eurac specification to check for any inconsistency. If there are, I inform my supervisor and we decide Whether the issue just needs to be monitored , or if it requires us to make any changes to bring them back within limits. the decision is normally determined by the length of time the results have been below limits and how far beneath the specification it is.

I had to train apprentices on how to do the sand testing and explain each test and what it is for. And then supervise them after training was completed,

I all so did the material orders for three departments Disa Core shop and lab every week.

Which consisted of working out how much material we would need for the week ahead which was Clay,Coal silica sand and for over departments I had to order Silica Sand different grade Minsand, Core coating and also the resins and the aimme. Included in my role was to do Metallography which I have completed a practical skills training and contemporary theory course . This course in materialographic specimen preparation includes being able to do the theory as well as the practical side of cutting samples, hot and cold mounting, manual and semi-automatic preparation as well as being able to select the correct preparation methods needed to complete the task at hand I used a microscope to analyse the structure of the sample and then write a basic report.

• Used automated systems to perform complex testing procedures.
• Kept accurate records of testing results and defective products identified per day.
• Wrote reports to document product errors and deficiencies.
• Issued acceptance and rejection tags based on inspection outcomes, liaising with engineering and production personnel for optimised efficiency.
• Supervised and helped newly hired quality inspectors improve inspection skills.
• Read blueprints and specifications to verify operations met production standards.
• Adhered to health and safety guidelines for equipment use to keep working environment safe.
• Monitored production phase at various levels to identify errors in products.
• Maintained and calibrated measuring equipment in line with company internal procedures.
• Reported progress on assigned tasks, communicating when not possible to meet deadlines.

• Kept machinery well-maintained in line with safety regulations.
• Set up and operated machine tools to produce precision parts within allotted timeframes.
• Sanitised machinery and maintained organised work area to support cleanliness.
• Monitored machine function and performance, quickly diagnosing malfunctions to reduce operational downtime.
• Liaised with engineering team to resolve breakdowns.
• Applied quality checks on equipment to gauge and solve problems.
• Packaged orders with excellent presentation skills.
• Cleared debris and waste from working areas, maintaining safe conditions.
• Feed raw materials into semi-automated machines and assisted in assembly line.
• Loaded and unloaded materials into machines, applying safe loading techniques to avoid damage.
• Cross-trained on different stations to assist with production needs.
• Maintained tools, equipment and machinery in good working order.
• Produced QA samples and conducted quality testing.

• Addressed critical or emergent issues with production and implemented corrective actions.
• Supervised production crew and evaluated performance to maintain effective production.
• Monitored metal processing production through control panels and computer terminals.
• Defined temperature and duration of heating to achieve desired results.
• Measured amounts of steel or other metals to be heated.
• Directed furnace operation through strict temperature measurement and adjustment.
• Adhered to all safety and performance standards and enforced proper use of PPE.
• Communicated with team members to support smooth production.
• Used cranes and conveyors to remove finished products from furnace.

• Ported customer items between removal locations.
• Liaised with customers to provide removal services in allocated timeframes.
• Loaded heavy furniture onto removal vans using safe manual lifting techniques.
• Maintained excellent physical fitness levels to perform removal tasks safely.
• Packaged fragile and valuable goods with additional care, minimising risk.
• Organised boxes methodically to maximise removal van capacity.
• Drove and manoeuvred vehicles of varying sizes safely and legally.
• Unloaded goods and secured items within storage units.
• Wrapped valuable items with cloths and padding to reduce damage risks.
• Packed goods and labelled boxes with content lists.
• Planned transportation routes using GPS systems to avoid traffic and delays.