Binu George
Derby,United Kingdom
Summary
Safety and Reliability Engineer with specialized expertise in aviation gas turbine engine. Skilled in conducting System Safety Assessment (SSA), Statistical Modeling, and Risk Prediction. Comprehensive knowledge on airworthiness regulations, relevant guidelines and practices. Committed to identifying and eliminating and mitigating design flaws to enhance engineering reliability, safety and overall product integrity.
Overview
15
15
years of professional experience
8
8
years of post-secondary education
Work history
System Safety Engineer
TCS -Onsite at Rolls-Royce, Derby, UK
Derby, UK
03.2023 - 09.2025
- Perform comprehensive Fault Tree Analysis (FTA) to systematically identify potential failures and their impact on overall engine safety.
- Conduct safety assessments of Engine Control System software, producing detailed Summary Safety Assessments (SSA) to guide compliance and certification efforts.
- Conduct Numerical Risk Assessments to quantify and mitigate risks, ensuring that all safety targets were met or exceeded in line with industry standards.
- Work closely with design and development teams to integrate safety requirements into system designs and ensure that safety is built into the product from the ground up.
- Analyse all the open problem reports from safety perspective and produce engineering report to support software certification activities.
- Update FMECA and FMES
- Perform Time Limited Dispatch (TLD) analysis and produce the TLD report
- Tools Used: MS Office, Isograph Workbench, Weibull ++, Integrity, MATLAB/Simulink
Senior Engineer
TCS Offshore for Rolls-Royce, Derby, UK
Bangalore, India
05.2021 - 02.2023
- Generate and publish Civil Large Engine in-service reliability reports periodically and timely validation to improve its accuracy.
- Lead asset management, event management and engine utilization data management activities in MfA (Maximo for Aviation) platform.
- Provide engine or part wise in-service reports to different stakeholders based on their requirements.
- Develop new reports in Maximo and Cognos coordination with IT Team in Cognos based on requirements.
- Refresh aircraft and engine utilization related reports periodically in Cognos
- Perform validation checks to ensure data integrity.
- Investigate and resolve the data errors found in the system.
- Tools Used: MS Office, Maximo, Cognos
System Safety & Reliability Engineer
Cyient Limited- Offshore for Pratt & Whitney
Bangalore, India
12.2014 - 05.2021
- Investigate field events and component failures of aero engines and recommend correction action after a comprehensive analysis on Life Cycle Data and field event history.
- Estimate field reliability, prepare components in-service performance reports, and provide interpretations.
- Conduct periodic assessments of Minor, Major, and Hazardous engine failures to ensure all the operational P&WC engine models meet Continued Airworthiness requirements (probability levels), specified in applicable standards such as CS-E 510 / FAR 33.75.
- Develop generic FMEA library for various P&WC engine families using ISOGRAPH Reliability Workbench.
- Perform System Safety Analysis (FMECA) on developing programs involving multi-disciplinary team to provide assessment of aero engine compliance with the requirements of airworthiness as mandated by applicable aviation regulatory bodies.
- Conduct Numerical Risk Analysis (NRA) on in-service failures utilising probabilistic and statistical data analysis as per AC39-8 / GM 21A.3B(d)(4) guidelines to predict the risk associated to the fleet by considering all the complex chain of variables that can interact and lead to a serious incident and suggest risk mitigation.
- Engineering re-evaluation from fire safety standpoint to verify the fire proofness and fire resistance whenever quality notifications (production non-conformances) are raised on engine components during production.
- Support Safety Management System (SMS) activities by providing field event and statistical analysis
- Support PSSA/FTA activities.
- Tools Used: MS Office, CATIA, ENOVIA, SAP, Isograph Workbench, Weibull ++
Senior Analyst
Cyient Limited-Offshore for Pratt & Whitney
Bangalore, India
11.2010 - 11.2014
- Collect and analyze historical data of aircraft engine maintenance to identify major cost drivers, its trend and effect of other potential factors to Avg. event cost variance.
- Analyze invoice cost drivers to ascertain the replacement, Exchange, Repair rates and assist preparing business case for cost reduction opportunities.
- Visibility analysis of pay-per-hour engine maintenance programs (FMP/ESP)
- Provide support to develop customized engine maintenance plan for various customers.
- Developed a tool which can provision an instantaneous visibility on the engine maintenance program.
- Tools Used: MS Office, SAP, TRAC (Tracking Reliability Aircraft Census)
Education
Bachelor Degree - Aeronautical Engineering
Nehru College of Aeronautics & Applied Sciences
Coimbatore, Tamil Nadu 01.2004 - 01.2008
Higher Secondary School - undefined
Kerala State Board
01.2002 - 01.2004
SSLC - undefined
Kerala State Board
01.2000 - 01.2002
Skills
- Experienced in reliability engineering
- Good understanding and knowledge of gas turbine components
- Excellent understanding and knowledge of GD&T
- Good understanding of customer engineering value stream such as field event reporting and categorizing based its effect on engine, safety and aircraft availability
- Excellent understanding on Engineering changes, SB, Service investigation, Service Difficulty Report, TDR, and Shop visit reports
- Good understanding and use of technical manuals (MM, OHM, CIR, IPC, EM and AMM) and others
- Experienced in System Safety Analysis (SAE ARP 4761A procedure, FTA, FMECA, Weibull, Numerical Risk Assessment)
- Excellent understanding and knowledge of statistical Distributions, Modeling and Predictions using simulations
- Good understanding of ARP 4761A, 4754A, 5107C procedure
- Ability to identify and eliminate design flaws and convert issues in to requirements through critical thinking
- Excellent understanding and knowledge of Airworthiness Regulation Requirements (FAA & EASA)-CS-E, AC39-8/GM 21A3B(d)(4)
- Knowledge of Quality Management System
- Familiar with CAD modeling packages like CATIA V5 & CATIA V4
- Strong leadership and communication Skills
Languages
English
Fluent
Personal Profile
- Name: Binu George
- Father’s Name: George Pathrose Kunnelmayil
- Mother’s Name: Susila Kodithoppil Hezekiel
- Date of Birth: 1987-04-04
- Marital Status: Married
- Nationality: Indian
- Passport Number: S0871863
- Permanent Address: Vettikkattumalayil (House) Muttom P.O - 685587, Idukki Kerala, India
- Current Address: Apartment 7, 2 Nightingale Road, Keepers Gate, Derby - DE24 8AR, United Kingdom
Disclaimer
I hereby declare that all the particulars mentioned above are true to my best knowledge and I assure that I am willing to work in your esteemed organization with great enthusiasm.
Place: Derby, UK
(Binu George)
Timeline
System Safety Engineer
TCS -Onsite at Rolls-Royce, Derby, UK
03.2023 - 09.2025
Senior Engineer
TCS Offshore for Rolls-Royce, Derby, UK
05.2021 - 02.2023
System Safety & Reliability Engineer
Cyient Limited- Offshore for Pratt & Whitney
12.2014 - 05.2021
Senior Analyst
Cyient Limited-Offshore for Pratt & Whitney
11.2010 - 11.2014
Bachelor Degree - Aeronautical Engineering
Nehru College of Aeronautics & Applied Sciences
01.2004 - 01.2008
Higher Secondary School - undefined
Kerala State Board
01.2002 - 01.2004
SSLC - undefined
Kerala State Board
01.2000 - 01.2002
Similar Profiles
Shubham PatilShubham Patil
Senior Design Engineer at TATA Consultancy Services (Project: Rolls-Royce UK)Senior Design Engineer at TATA Consultancy Services (Project: Rolls-Royce UK)
Gwyn EvansGwyn Evans
TS&E Graduate Engineer - Mature Programmes at UK MoD (Contractor for Rolls Royce)TS&E Graduate Engineer - Mature Programmes at UK MoD (Contractor for Rolls Royce)
IRINA GORBULYAIRINA GORBULYA
Sr. Customer Engineer at Computacenter UK For Rolls-RoyceSr. Customer Engineer at Computacenter UK For Rolls-Royce
Martin HarrisMartin Harris
Senior Service Technician at Rolls Royce Solutions America (MTU America)Senior Service Technician at Rolls Royce Solutions America (MTU America)
Liam HussainLiam Hussain
Restaurant waiter at Istanbul RestaurantRestaurant waiter at Istanbul Restaurant