BHARATH KUMAR GANJAM SRINIVASA

Accomplished professional with expertise in process plans preparation, PPAP package preparation, and First Article Inspection (FAI) reports. Proficient in SPC, MSA, and PFMEA, with a strong command of CAD software CATIA V5 R24 for integrated process planning and 3D modelling. Demonstrates exceptional skills in geometrical dimensioning & tolerance, project planning and coordination, complemented by active listening and leadership abilities. Committed to leveraging technical skills to drive innovation and efficiency in engineering projects.

Creation of First Article Inspection (FAI) reports using Q-Pulse Software and Reviews for Supplier FAIR, Ontic Engineering and Manufacturing, Cheltenham Rd E, Gloucester, GL, GL2 9QL, Q-Pulse (Ideagen), Team leader, Team Member, Project execution, customer support & Quality check, This project involves creating and generation of FAI reports as per AS9102. Creating FAI as per AS9102 standards for Actuators and Electrical harness. Generated FAI report will be validated with Router. Full review of Form-1 form-2 & form-3 based on product definition requirements and to ensure no missing data. Preparing Industrial Validation Document (DVI), Process chart and Control Plan for Harnesses, Shaft assembly, Actuators and Valve. Need to ensure all documents are approved without any non-conformances. Quality check and customer interaction. Creation of First Article Inspection (FAI) reports using CATIA V5 FAI Software (AS9012) And FAIR Reviews for Pratt, Completed, CATIA V5 R24 & Microsoft Excel, Team leader, Team Member, Project execution, customer support & Quality check, This project involves creating and generation of FAI reports as per AS9102. Creating and generation of FAI as per AS9102 standards. Collecting of DATA from engineering drawing and from SPD (supplementary Product Data). Generated FAI report will be validated with MOS (Manufacturing operation sheets). This generated FAI report will be used to inspect the part after manufacturing. This Report is generated for part families like diffuser, Turbine, Rotors, Impellers, Gear boxes and Intermediate Cases. Needs to coordinate FAIR between suppliers and customer. Daily updates and follow-up with suppliers and Quality specialists to receive complete FAIR Packages. Full Review of each field on form-1 and ensure there are no mistakes. Full review of form-2 & form-3 based on product definition requirements and to ensure no missing data. Log, Track, and follow up on all turn backs to ensure closure within established TATs. Communicate turn backs with suppliers and customers. Used to track the progress of the project viz., Weekly progress report, Trackers, monthly projection plans, etc. Need to ensure all documents are approved without any non-conformances. Quality check and customer interaction. Generating MOS (Manufacturing Operation Sheets) for Pratt’s different aero engine parts, Completed, CATIA V5 R24 & SAP, Team leader, Team Member, Project execution, customer support & Quality check, The Project consisted of generation of Manufacturing Operation Sheets using the tool CATIA V5 Integrated with Enovia PLM and SAP. The process involves the study of design specifications required for 3D-Modeling according to design requirements. Creating machining model in Catia V5 from RAW material to finished product. Generating Manufacturing Operation sheets using IPP and SAP per shop requirement meeting the Pratt standards. This 3D-Model is used for NC program generation. Process routing instruction creation in SAP. Quality check and customer interaction. Generating MOS (Manufacturing Operation Sheets) FAI and statistical analysis for various turbine blades (Pratt & Whitney), Completed, CATIA V5 R24 & SAP, Team leader, Team Member, Project execution, customer support & Quality check, The Project consisted of generation of Manufacturing Operation Sheets and FAI using the tool CATIA V5 Integrated with Enovia PLM, SAP and Statistical analysis using MINITAB. Process involves study of design specification required for 3D-machining modeling according to design requirements. Creating machining model in Catia V5 from RAW material to finished product. Generating Manufacturing Operation sheets using IPP and SAP per shop requirement meeting the Pratt standards. Process routing instruction creation in SAP. Assigning inspection gauges for each dimension in SAP. Generated FAI and validated with MOS per AS9102. Download inspection data from server and conduct statistical analysis. Establish standard work and cookbook for UPPAP, Statistical Analysis and First article inspection and process certification at Pratt customer location, Novascotia, Canada, Completed, Pratt Customized Tool and MINITAB, Team Member, Project execution, customer support & Quality check, This project involves Prepare Standard work for UPPAP, Pro-cert Analysis and FAI. Collecting data from engineering drawing to create FAI standard work. Applying AS9102 specification to prepare standard work for aero engine parts. Interacting with customer about standard work and incorporating customer recommendations into FAI standard work. Prepared UPPAP standard work per ASQR 9.2. Prepared standard work and cookbooks for statistical analysis. Established standard work for coat and paint. Creating FAI for turbine blades, intermediate case, and gearbox. Follow-up with customer for UPPAP submission. Coordinate with customer for KPC’s where capability (Cpk) is less than 1.33 to improve the process. Measurement System Analysis Studies for measuring instruments. 3D-Model creation for turbine blade machining operation as well as for intermediate case and gearbox. Preparing of UTC Production Part Approval Process package (UPPAP) for Engine parts like turbine disc, turbine blades intermediate casing etc. for Pratt, Completed, Cyient customized tool and MINITAB, Team leader, Team Member, Project execution, customer support & Quality check, This project involves Preparing APQP & PPAP package per ASQR9.2. Prepare UPPAP package for all 19 elements per ASQR 9.2. Prepare process flow diagram. Process Failure Mode and Effects Analysis and interact with customers for corrective actions. Measurement System Analysis Studies for measuring instruments. Check for Repeatability & Reproducibility (GR&R) studies on measurement equipment. Assigning appropriate inspection gauges to features per AS13003. Identifying low capability Gauges and assigning alternate Gauges. Verifying measurement system is adequate or not to inspect the part features. Assigning measurement system based on feature tolerance and gauges accuracy. Check for Calibration record and Conduct Gauge R&R ANNOVA method. Statistical process analysis for KPC dimensions and follow up for KPC’s where capability (Cpk) is less than 1.33. Investigate for probable causes for the process which are not in control. Suggesting Corrective actions for the potential causes, follow-up and monitor for improvement in process. Creating dimensional reports and Dimensional report reviews. Creating 3D-Models for different aero engine parts, Completed, CATIA V5 R24, Team leader, Team Member, Project execution, customer support & Quality check, The Project consisted of generation of Manufacturing Operation Sheets using the tool CATIA V5 Integrated with Enovia PLM. Receiving the 2D Engineering drawings, process sheets and Tech Data from the customer and estimation. Creating the 3D casting model with all the new design changes requested. Creating 3D machining model using Integrated Process Planning (IPP). Generating the Manufacturing Operation Sheets and verification with the standard checklist. Data uploading and customer interaction.

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