Amit Kumar
Faridabad
Summary
Senior Quality Leader with over 15.6 years of proven experience in Automotive Components and Precision Manufacturing across Fasteners, Machining, Castings (CI & SG Iron), Forgings, and Sheet Metal Fabrication industries. Expertise in IATF 16949:2016 compliance, Core Tools (APQP, PPAP, FMEA, SPC, MSA), third-party testing coordination, and ECN implementation. Result-oriented and well-mannered professional with a strong focus on defect prevention, process improvement, cost reduction, and productivity enhancement. An out-of-the-box thinker and effective team leader with demonstrated success in leading QA, QMS, and NPD functions, customer audits, and continuous improvement initiatives in reputed automotive organizations.
Overview
16
16
years of professional experience
1
1
Certification
Work History
HOD – Quality
Naini Exports (P) Ltd.
Faridabad, Haryana
08.2020 - Current
- Lead and manage Quality Assurance (QA), QMS, and NPD functions for automotive/Non-automotive fasteners including self-tapping screws, machined screws, and special components.
- Ensure complete compliance with IATF 16949:2016, MACE requirements, and customer-specific requirements.
- Monitor performance and identify areas for improvement.
- Develop & implement a system related to QMS/MACE requirements as per IATF 16949:2016 & MACE Check sheet.
- Leading Customer Audits, Third Party Audits, MACE audit & Fire and safety Audit.
- Responsible to prepare Management Review meeting Report & conduct as per plan.
- Planning & conducting of IQA, Layered Audit, Product Audit and Process Audit.
- Provide training on quality standards, procedures, and tools to ensure consistent Quality.
- Lead continuous improvement initiatives - Implement strategies to improve processes, reduce waste, and increase efficiency.
- Review of Customer complaints with its closure & Monitoring of warranty complaint.
- Improve quality performance by reducing internal rejection & rework PPM by controlling of non-conformance with the help of 7-QC Tools, SPC, why-why analysis.
- CFT Team Leader for the execution of PPAP, SPC, MSA, and PFMEA STUDY Team.
- Daily In-house & Development Components line Rejection Analysis (Gemba meeting analysis) & take corrective action to reduce and eliminate problems.
- Review Development Parts Accuracy and give feedback to Mfg. dept.
- Preparation & completion of PPAP Documentation (Process flow charts and Process Control Plans, SOPs, Inspection Standards, Packing Standards).
- New Supplier development for raw material & bought out material.
- Leading Role in Cost saving activity.
- To conduct System & Process Audit of Supplier, Improve Quality of bought out components at receipt stage through standardized inspection systems at receipt inspection.
- Calibration, utilization and handling of various metrology equipment’s & instruments.
- Planning & conducting of IQA, MRM, Product Audit and Process Audit.
- Making Quality Plan and inspection standards, updating it as per revision.
- Review Customer complaint register, NC Register, Supplier Rejection NCPAR, CAPA and 8D.
- Weekly verification of critical process like Hardening & Plating.
- IATF 16949:2016 Certified Automotive/White good Fastener Manufacturer, (Various type of Bolt & Screws, Studs, Ball Head & rivets, Pin & various types of Nucleus)
Deputy Manager- Quality Assurance & QMS
Amul Auto Components Pvt. Ltd.
Pantnagar
08.2017 - 08.2020
- IATF 16946:2016 certified one of largest manufacturer of Moly chrome & Micro Alloy Crankshaft & various types of Connecting Rod having customers TATA MOTORS LTD. & ASHOK LEYLAND etc.
Sr. Engineer- Quality Assurance & QMS
Shriram foundry Pvt. Ltd.
Pantnagar
07.2013 - 08.2017
- IATF 16949:2016 certified company Producing fully finished automobile components in cast iron, S. G. Iron like Cylinder Blocks of various model, H.L Housing, Brake Discs, Brake Drum, M.B Cap, Brake Inner & Brake Outer having Customer TATA Motors Ltd. Pantnagar, Mahindra & Mahindra Ltd. Lalpur, Escorts India Ltd. Faridabad., John Deere Pvt. Ltd. Pune & Dewas, etc.
Quality Engineer
Shivani Locks Pvt. Ltd.
06.2010 - 07.2013
- ISO/TS 16949-2009 certified company a leading high-volume manufacturer of automotive locks, Automotive Door strikers, Bonnet Strikers and locks, Automotive inner door handle, Automotive Window Regulators, Automotive Back /Rear door latches, Sliding Window having OEM Customers like as TATA Motors Ltd. & Mahindra & Mahindra Ltd.
Education
B. Tech - Mechanical Engineering
Moradabad Institute of Technology
Moradabad01.2010
Matriculate - Science & Math
P.P.N.T Inter College
Jaspur, Uttarakhand01.2005
Intermediate - Science & Math
P.P.N.T Inter College
Jaspur, Uttarakhand01.2003
Skills
- APQP
- PPAP
- FMEA
- SPC
- MSA
- Control Plans
- Process Validation
- Root Cause Analysis (RCA)
- 8D Problem Solving
- 7QC Tools
- 5S
- Kaizen activities
- POKA-YOKE
- IATF 16949:2016
- ISO 9001:2015
- ISO 14001
- OHSAS 18001
- Internal Audit
- Customer Audit
- Surveillance Audit
- Engineering Change Notice (ECN) Handling
- Drawing Control
- Revision Management
- Validation
- Technical Reports
- ERP
- MS Excel
- MS Office
- Chemical Composition Analysis
- Microstructure Analysis
- Mechanical Properties Testing
- Hardness Testing
- Tensile Testing
- Yield Strength Testing
- Elongation Testing
- Eddy Current Testing
- Dimensional Inspection
- Visual Inspection
- ELV Testing
- ROHS Testing
- Reliability Testing
- New Equipment Testing
- Testing facility
- Quality management
- Process improvement
- Compliance auditing
- Supplier development
Certification
- Certified internal auditor course for IATF 16949:2016
- Certified internal auditor course for ISO 14001 & OHSAS 18001
- QC Story, 7 QC Tools (M&M Ltd., Haridwar)
- Human Error Prevention Training Programme
- Priming Process (M&M Ltd. Lalpur)
- PPAP Doc. Training Programme (PFMEA, Control Plan, SOP, Process flow diagram)
- Certified Lean Six Sigma
- Certified CQI 11 – Plating process training
- Lean Six Sigma Qualified
- VSME project
Languages
Hindi
English
Custom Section
Rs. 12.60 lac per annum (In Hand)
Interests
- Involvement in challenging & Technical matters
- Process improvement
- Playing Games
Personal Information
Father's Name: Mr. Kalyan Singh
Timeline
HOD – Quality
Naini Exports (P) Ltd.
08.2020 - Current
Deputy Manager- Quality Assurance & QMS
Amul Auto Components Pvt. Ltd.
08.2017 - 08.2020
Sr. Engineer- Quality Assurance & QMS
Shriram foundry Pvt. Ltd.
07.2013 - 08.2017
Quality Engineer
Shivani Locks Pvt. Ltd.
06.2010 - 07.2013
B. Tech - Mechanical Engineering
Moradabad Institute of Technology
Matriculate - Science & Math
P.P.N.T Inter College
Intermediate - Science & Math
P.P.N.T Inter College