Amirhossein Ghobadi; MIET, CEng
Engineer
London
Summary
• Multidisciplinary Manufacturing Engineer grounded in Mechanical Engineering, Material Science, and Advanced Manufacturing Systems from Brunel University London, specialising in advanced composite structures, innovative technologies, and manufacturing process optimisation. Possesses a comprehensive grasp of innovative manufacturing engineering techniques, aligning academic excellence with real-world manufacturing demands.
• Proven ability to bridge research and industry through experiences in hybrid and T4 engine block production, composite material R&D, and new product introduction (NPI). Skilled at driving cost-effective, high-quality production outcomes by integrating Lean/Six Sigma methodologies, PFMEAs, Root Cause analysis, and continuous improvement strategies.
• Skilled in advanced CAD/CAM/CAE tools such as ABAQUS, Ansys, SolidWorks, etc., coupled with proficiency in material testing DT/ NDT to ensure efficient workflows, accurate process simulations, and robust quality assurance. Familiar with Minitab, SPC, and ISO 9001 for data-driven decision-making and regulatory compliance.
• Hands-on experience includes developing production lines for drone technology, specifically high-voltage insulator inspections and photogrammetric applications. Further contributions involve laboratory-based research on metal matrix composites (MMC), CFRPs, and composite formulations to advance aerospace and automotive performance optimising strength-to-weight ratios, energy absorption, and improved vehicle crashworthiness for aerospace and automotive applications.
• Collaborative and proactive, adept at mentoring technicians, coordinating cross-functional teams, and leading strategic innovation that boosts both operational performance and environmental sustainability. Equally comfortable steering R&D projects or large-scale manufacturing operations, leveraging a diverse skill set to deliver solutions that meet strict health and safety standards, cost targets, and product quality benchmarks.
• Self-motivated, detail-oriented, and inspiring individual, possessing excellent communication and presentation skills, underpinned success in industry, research, and studying. An innovative problem solver with strong technical, analytical, programming, and managerial competencies, complemented by strict adherence to health and safety standards in manufacturing environments.
• Demonstrates project management and cross-functional teamwork capabilities, with a consistent track record of driving process development and translating complex research into practical engineering solutions.
Overview
7
7
years of professional experience
29
29
Certifications and Licenses
6
6
years of post-secondary education
Work History
Skilled Manufacturing Engineering Technician
Cummins Inc.
08.2024 - Current
- Contribute to the precision machining of QSK60/QSK78 engine blocks within a cross-functional teams, helping to maintain cycle time/takt and consistent first-pass quality through disciplined process control and clear communication.
- Operate and troubleshoot multi-axis CNC machining centres with Siemens SINUMERIK controls adjusting offsets and macros, refining G-code (feeds/speeds, canned cycles, toolpaths) and supporting preventive maintenance to stabilise capability and reduce unplanned downtime.
- Support NPI/NPD by reviewing DfM and by designing/refining jigs and fixtures (clamp strategy, quick-change, error-proofing) to improve accuracy and shorten changeovers.
- Apply risk assessment and structured problem-solving (RCA/5-Why, fishbone/8D; FMEA where relevant) to contain issues and drive practical corrective actions; collaborate with quality department on GD&T-based in-process checks, PPAP, APQP, and basic SPC.
- Prepare and update SOIs/SOPs and provide structured CNC operator training to embed safe and reliable results based on a safety-first culture.
Production Engineer
TADAF CO.
09.2020 - 01.2023
- Supported prototype manufacture of lightweight automotive structure panels and civil-aerospace composite sub-assemblies (CFRP and hybrid metal–composite), translating early designs into buildable, repeatable processes.
- Prepared controlled documentation (process maps, PFMEA, control plans, working instructions) and ran DfM/DfA reviews to set CTQs and build standards; planned CAD/CAM/CAE routes and defined datum schemes and released build tooling.
- Standardised a 3D-printed tooling library across programmes to de-risk complex geometries and fixture details, cutting soft-tool lead time and improving fibre placement/hole alignment during OOA/autoclave and infusion/RTM trials.
- Applied risk assessment and structured RCA; used SPC/Minitab and targeted DOE during trials to define parameter windows and improve consistency.
- Supported NPI/NPD gates and first-article builds under strong HSE controls, providing training and guidance to shop-floor technicians on standard work and in-process checks to shorten trial cycles, reduce rework, and enable reliable prototype-to-pilot transitions.
Process Development Engineer
TDAA CO.
04.2019 - 09.2022
- Supported the industrialisation of a production line for photogrammetric and inspection UAVs used on high-voltage insulator power lines (≈63–400 kV), translating prototypes into repeatable builds with clear manufacturing methodologies, and acceptance criteria.
- Defined assembly and calibration flows for airframe, propulsion and payload integration; planned battery sizing/flight-time modelling (LiPo, C-rate, duty cycle) and set inspection/test routines (functional, endurance, vibration, environmental).
- Introduced structured process controlled to address early failures, while documenting quality checks and traceability to reduce rework and stabilise throughput.
- Coordinated field trials across varied climates to validate performance and reliability under robust HSE and electrical safety procedures.
- Aerial industry production and services
Manufacturing Research Engineer
TADAF CO.
02.2019 - 09.2020
- Collaborated in lab-based R&D on CFRP and MMC, designing formulations to improve energy absorption/crash resistance and producing scientific literature-based roadmaps to enhance strength-to-weight ratio; set the test strategy and down-selection plan.
- Planned and ran ASTM/ISO DT mechanical tests (tension/compression, 3-point bend, ILSS, fatigue) with extensometry/DIC, plus DMA/DSC and NDT (ultrasonic C-scan/thermography).
- Correlated material properties with processing routes, using DOE/ANOVA and microscopy (optical/SEM) to identify significant factors and establish practical process windows.
- Fed outputs into PFMEA inputs, control plans and draft SOIs, helping reduce trial rework/scrap and improve cost-effectiveness.
- Maintained safe lab practice and produced technical reports for internal reviews.
Education
Master of Science - Advanced Manufacturing Systems Engineering
01.2023 - 09.2024
- Master’s Thesis: Numerical and experimental modelling of the mechanical behaviour of syntactic foam with aluminium Matrix and Sustainable Lightweight Aggregates, under the supervision of Dr Amin Akhavan Tabassi. (Thesis graded in A)
- Research Focus: Multi-scale modelling, Micromechanical Analyzing, Material Characterization, Material Properties, Material Testing (NDT/DT), Thermo-mechanical Processing, Finite Element Analysis, Metal Matrix Composite Structures, Lightweight Structures, Energy Absorption, Infiltration Casting.
- GPA: Merit
- Relevant modules: Advanced Measurement Systems & Data Analysis, Robotics & Manufacturing Automation, CAD/CAM/CAE, Quality Management & Reliability, Systems Modelling and Simulation, Sustainable Design and Manufacture
Bachelor of Science - Mechanical Engineering
10.2018 - 09.2022
- Final Project: Employing a Mechanism to Enhance Flight Safety and Minimise Potential Damage in the Crash Situation: Drone Design and Production, under the supervision of Prof. Ali Akbar Ranjbar, and Dr Mohsen Pourfallah. (GPA: 1st/ Dissertation graded in A++)
- Research Focus: Composite Material, Aircraft Design Process, Parachute Design, Finite Element Method, Computational Solid Mechanics (CSM), Computational Fluid Mechanics (CFD)
- GPA: Distinction – 1st
- Relevant modules: Material Science, Fluid/ Solid Mechanics, Manufacturing Process & Workshop, Welding & Sheet Metal, Industrial Drawing & CAD, Machine Tools & Tools Making Workshop, Automatic Control Systems, Electronic and Electrical systems Design, Robotic Workshop, Advanced Robotic Design
Skills
- Siemens NX
- SolidWorks
- Digimat
- ABAQUS
- Ansys LS-Dyna
- Autodesk Inventor
- Onshape
- Simufact Additive
- MATLAB
- Fusion 360
- Maple
- Microsoft Office
- Python
- Metal Additive Manufacturing
- 5-Axis CNC Machine
- COBOT
- Lean Manufacturing
- Six Sigma
- DFM
- DFA
- FMEA
- TPM
- Process Flow Documentation and Analysis
- RCA
- Minitab
- SPC
- Gauge R&R
- ISO 9001
- APQP
- PPAP
- Quality Assurance methodology
- Additive Manufacturing
- Smart Materials and Structures
- Micromechanical Analysis
- Microstructural analysis
- Thermal Performance Analysis
- Numerical Method
- Multi-scale Modelling
- Micromechanical Modelling
- Finite Element Analysis
- Material Characterization
- Computational Solid Mechanics
- Mechanical Behavior Analysis
- Composite Manufacturing Process
- Design of experiments
- Mechanical Testing
- Multiphysics Simulation
- Failure Analysis
- Optimization Techniques
- Material Properties Analysis
- Data Analysis
Certification
- Training and Development: Additive Manufacturing Process parameter control, Six Sigma green belt, Quality trainer Minitab, Process Improvement Foundations, Quality Management Systems (ISO 9001), Certified SolidWorks associate in mechanical design, Occupational Safety and Health: Hazard Communication, G-Code Programming for CNC foundations, Advanced Robotic, Fusion 360 Essential Training, Engineering Drawings for Manufacturing, In the Shop: Manufacturing, Certified Onshape Associate, Composite Material Modeling (Digimat).
Affiliations
- The Institution of Engineering and Technology (IET), MIET, 6600001880, 2025-12-27 to Current; UK
- Institution of Mechanical Engineering (IMechE), MImechE, 80725249, 2024-12-24 to Current; UK
- American Society of Mechanical Engineers (ASME), MASME (Hons), 000103785328, 2020 to Current; USA
Languages
English
Bilingual or Proficient (C2)
Persian
Bilingual or Proficient (C2)
German
Advanced (C1)
Technical Skills
* Computer Skills (CAD/CAM/CAE):
• Engineering Tools: Siemens NX, SolidWorks, Digimat (Hexagon), ABAQUS, Ansys LS-Dyna, Autodesk Inventor, Onshape, Simufact Additive, MATLAB, Fusion 360, Maple, and Microsoft Office.
• Programming Languages: Python, MATLAB
* Equipment Operation: Metal Additive Manufacturing (LB-PBF), Burkhardt + Weber & Klüppelberg (5-Axis CNC Machine), COBOT
* Engineering Tools and Continuous Improvement: Lean Manufacturing, Six Sigma, DFM, DFA, FMEA (APIS), TPM, Process Flow Documentation and Analysis,RCA, Minitab, SPC, Gauge R&R, ISO 9001, APQP, PPAP Resource Management, Quality Assurance methodology, CAD/CAM/CAE
Technical Work Projects
1- Technical Continuous Improvement: CNC Operation and Process Improvement through Digitalisation and Physics-Informed Machine Learning
(05-11/2025 –Cummins Inc., UK)
2- An Investigation into the Influence of Process Parameters on the Microstructure and Mechanical Properties of Ti-6Al-4V Components Manufactured via LB-PBF
(03-09/2023 - Brunel University London, UK; Coventry University, UK)
3- Numerical and Multi-scale Modelling of Metal Matrix Composites: Testing of Specimens to Obtain the Stress- Strain Curves.
(09/2023 – Brunel University London, UK)
4- Experimental Modelling Syntactic Foam with Aluminum Matrix and Lightweight Aggregates: Manufacturing Process and Mechanical Testing
(09-05/2023 - Brunel University London, UK; Technical University Berlin, Germany)
5- Dynamic Analysis of Shape Memory Alloy (SMA) Component Exhibiting Pseudo-Elastic Behaviour
(12/2019 – TADAF CO. & Noshirvani University)
6- Design and Manufacture of Search and Rescue Drone
(10/2018– Noshirvani University, IR)
Academic Activities
* Secretary of the Scientific Robotics and Mechanical Engineering Association at Shomal University. (2020/2022 – IR)
* Research Assistant and Principal Member in the Thermo Fluid Group, Mechanical Engineering Department (Fluid Mechanic) at Mazandaran University of Science and Technology (MUST). (2019/2022 – IR)
* Researcher in the Solid Mechanics Group, Mechanical Engineering Department at Babol Noshirvani University of Technology (NIT). (2019/2022 – IR)
* Teaching Assistant for bachelor’s students in the Mechanical Engineering Department at Mazandaran University of Science and Technology. (2018 – IR)
Research Interests
- Additive Manufacturing
- Smart Materials and Structures
- Micromechanical Analysis – Multiscale
- Microstructural, controlling residual stress
- Thermal Performance Analysis
- Advanced material
- manufacturing processes
Research Skills
- Numerical Method
- Multi-scale Modelling
- Micromechanical Modelling/Analysis
- Finite Element Analysis
- Material Characterization
- Computational Solid Mechanics
- Mechanical Behavior Analysis
- Composite Manufacturing Process
- Design of experiments (DOE)
- Mechanical Testing
- Multiphysics Simulation
- Failure Analysis
- Optimization Techniques
- Material Properties Analysis
- Data Analysis
Google Scholar
https://scholar.google.com/citations?user=5qCVkakAAAAJ&hl=en
Orcid
https://orcid.org/0000-0001-9382-0814
Awards
- 3rd place in Robotics, 16th Vice-Presidency for Science and Technology Inventors Congress, 2013-05-01
- 3rd place in the Design and Manufacture of Hybrid Bicycle, Energy and Environment Innovators Competitions, 2016-02-01
- Chartered Engineering (CEng), IMechE, 2024-12-01
Publications
Multiple published articles in international academic journals and Conference presentations covering sustainable manufacturing, Numerical and Experimental Modelling, optimse AM process, metal matrix composites, solar collector systems, nanoparticle thermal behaviour, eco-friendly nanofluids, and combustion (RCCI/HCCI). (Full list available on Google Scholar)
1. Mosayeb Gholinia Hassankolaei, Amir Hossein Ghobadi, E. Shahcheraghi & Mahbod Armin (2024) Thermofluids analysis of four novel anchor-shaped turbulator and Eco-friendly nanofluid (GAGNPs /H2O) in a Parabolic Trough Solar Collector: A CFD modeling approach, International Journal of Thermofluids – Elsevier, 2024,101028, (SJR: Q1) DOI: https://doi.org/10.1016/j.ijft.2024.101028
2. Amir Hossein Ghobadi, Mahbod Armin, Saber Gholinia Hassankolaei & Mosayeb Gholinia Hassankolaei (2022) A new thermal conductivity model of CNTs/C2H6O2–H2O hybrid base nanoliquid between two stretchable rotating discs with Joule heating, International Journal of Ambient Energy, 43:1, 3310-3321, (Journal IF: 2.3) DOI: 10.1080/01430750.2020.1824942
3. Amir Hossein Ghobadi & Mosayeb Gholinia Hassankolaei (2019) A numerical approach for MHD Al2O3– TiO2/H2O hybrid nanofluids over a stretching cylinder under the impact of shape factor, International Journal of Heat Transfer Asian Research, 48:9, 4262-4282, (Journal IF: 2.4) DOI: https://doi.org/10.1002/htj.21591
4. Amir Hossein Ghobadi & Mosayeb Gholinia Hassankolaei (2019) Numerical treatment of magneto Carreau nanofluid over a stretching sheet considering Joule heating impact and nonlinear thermal ray, International Journal of Heat Transfer Asian Research, 48:8, 4133-4151, (Journal IF: 2.4) DOI: https://doi.org/10.1002/htj.21585
5. Mahbod Armin, Amir Hossein Ghobadi & Mosayeb Gholinia Hassankolaei (2022) A Numerical Study of the Effect of Fuel Injection Time on the Performance of a Heavy Diesel Engine with Reactivity Controlled Compression Ignition, International Conference on Recent Advances in Engineering, Innovation and Technology- Brussels Belgium DOI: Click The Link
6. Mahbod Armin & Amir Hossein Ghobadi (2020) Spray angles strategies in a heavy-duty diesel engine with reactivity controlled compression ignition (RCCI) combustion, 2nd International Congress on Science and Engineering At: Paris - France DOI: Click The Link
7. Amir Hossein Ghobadi, Mahbod Armin & Mosayeb Gholinia Hassankolaei (2020) Numerical approach for MHD CuO / C2H6O2- H2O hybrid base nanoliquid inside a porous medium, 3nd International Congress on Science and Engineering At: Hamburg - Germany DOI: Click The Link
8. Amir Hossein Ghobadi, Mahbod Armin & Mohsen Pourfallah (2019) Investigation into the methods of managing compression ignition combustion by controlled reactivity, 4th international conference on the institution of engineering and technology of London At: Belgium - Brussels DOI: Click The Link
9. Amir Hossein Ghobadi, Mahbod Armin & Mohsen Pourfallah (2019) A review of methods for extending the performance range inhomogeneous mixed compression ignition engines, 2nd international Congress on Science and engineering At: Hamburg – Germany DOI: Click The Link
10. Amir Hossein Ghobadi, Mahbod Armin, Mosayeb Gholinia Hassankolaei & Mohsen Pourfallah (2019) Numerical study of Silver and copper nano particles on ethylene glycol base fluid over a vertical circular cylinder under effect of magnetic field, 3rd International Conference on Applied Researches in Science & Engineering At: Istanbul-Turkey DOI: Click The Link
11. Amir Hossein Ghobadi, Mohsen Porfallah & Mosayeb Gholinia Hassankolaei (2025) Thermo-Hydrodynamic Performance Evaluation of a Heat Sink with Pin-Fin Arrays Inspired by Falcon Wing Aerodynamics Using an Eco-Friendly Nanofluid, Applied Thermal Engineering Journals - Elsevier, (SJR: Q1) Submitted
12. Amir Hossein Ghobadi, Mohsen Porfallah & Mosayeb Gholinia Hassankolaei (2025) Optimization of Heat Sink Performance Utilizing Eco-Friendly Nanofluids and Variable Angles of Biomimetic Shark Scale Fins, Applied Thermal Engineering Journals- Elsevier, (SJR: Q1) Submitted
13. Amir Hossein Ghobadi, Mohsen Porfallah & Mosayeb Gholinia Hassankolaei (2025) Biomimicry of Orca Tail Hydrodynamics for Thermal Performance Enhancement of a Eco-Friendly -Cooled Heat Sink, Applied Thermal Engineering Journals - Elsevier, (SJR: Q1) Submitted
14. Amir Hossein Ghobadi, Mosayeb Gholinia Hassankolaei, Amin Akhavan Tabassi (2025) Hybrid Advances in PTSC Thermal-Hydraulic Enhancement: Synergistic Effects of Red Wine-rGO/H2O Green Nanofluid and Novel Turbulator, Elsevier – Hybrid Advances (SJR: Q1) Submitted
15. Amir Hossein Ghobadi, Mosayeb Gholinia Hassankolaei, Mohsen Pourfallah (2025) Hybrid Advances in Biomimetic Micro-Heat Sink Cooling: Inspired by Flow Pattern Around Fish Pectoral Fins and Modified Graphene Oxide Nanofluid, Elsevier – Hybrid Advances (SJR: Q1) Submitted
16. Mosayeb Gholinia Hassankolaei, Amir Hossein Ghobadi & Mohsen Pourfallah (2025) Performance evaluation of three novel spring-shaped turbulators and CGNPs/H2O nanofluid in a PTC as a Source of Sustainable Energy, Ambient Energy – Taylor & Francis Journal - Weily (SJR: Q1) Submitted
17. Mosayeb Gholinia Hassankolaei, Amir Hossein Ghobadi, Mohsen Pourfallah & Mahbod Armin (2025) Rapid Thermal - Hydraulic Analysis of FPSCs with CNT-Cuo/H2O Nanofluid via Deep Learning Surrogates: CFD to AI Transformation, Journal of Thermal Analysis and Calorimetry - Springer, (SJR: Q1) Submitted
18. Amir Hossein Ghobadi (2024) Numerical and Experimental Modelling of the Mechanical Behaviour of Syntactic Foam with Aluminium Matrix and Lightweight Aggregates, (Master's thesis) Brunel University London, Advisor: Dr Amin Akhavan Tabbasi, London, UK; ProQuest Dissertations & Theses (ISBN: 9798270239909)
19. Amir Hossein Ghobadi (2024) Experimental Analyses of the Correlation Between Residual Stress and Process Parameters in Ti-6Al-4V Part Produced by the LB-PBF: A Data Analyses Guided Investigation, Brunel University of London, London, UK
20. Amir Hossein Ghobadi (2024) Multi-Scale and Multi-Physics Finite Element Modelling for Distortion Prediction and Control in Metal Additive Manufacturing processes,Interinstitutional Project: Brunel University of London and Coventry University
21. Mosayeb Gholinia Hassankolaei, Amir Hossein Ghobadi (2025) CFD Simulation of Solar Greenhouse Dryers: Climate of Iran, Turkey, and Saudi Arabia, Chapter Book, IET Publication (Submitted)
22. Amir Hossein Ghobadi (2019), Dynamic Analysis of Shape Memory Alloy (SMA) Component Exhibiting Pseudo-Elastic Behaviour, Technical Chapter Book, TADAF Co. Archive.
Timeline
Skilled Manufacturing Engineering Technician - Cummins Inc.
08.2024 - Current
Brunel University of London - Master of Science, Advanced Manufacturing Systems Engineering
01.2023 - 09.2024
Production Engineer - TADAF CO.
09.2020 - 01.2023
Process Development Engineer - TDAA CO.
04.2019 - 09.2022
Manufacturing Research Engineer - TADAF CO.
02.2019 - 09.2020
Shomal University - Bachelor of Science, Mechanical Engineering
10.2018 - 09.2022