Alexander Roberts

Birmingham,West Midlands

Summary

Experienced manufacturing technician with over 13 years in high-volume production environments, specializing in extrusion processes, machine setting and mechanical fault finding. Proven ability to maintain product quality, minimize downtime and support continuous production through preventative maintenance and effective troubleshooting. Strong background in quality control, health & safety compliance, and operator training, with a methodical, problem-solving approach supported by strong technical systems knowledge.

Work history

Extrusion Technician / Machine Setter

Selecta Systems Ltd

Birmingham

2011.09 - 2026.05

Set, operate and optimise uPVC extrusion lines to meet production targets, dimensional tolerances and surface finish requirements
Carry out machine changeovers, die setups, calibration and process adjustments to ensure consistent production quality
Diagnose mechanical and process faults, minimising downtime through effective troubleshooting and taking corrective actions
Perform planned preventative maintenance and routine servicing to improve machine reliability and production continuity
Conduct in-process and final quality inspections using precision measuring tools, ensuring compliance with specifications
Record production data, quality results and maintenance activities to support traceability and continuous improvement
Safely operate material handling equipment including 2-tonne forklifts in line with health and safety regulations
Worked closely with production, quality and maintenance teams to resolve issues and maintain output under tight schedules
Supported new production line installations, assisting with machine setup, and initial process trials to ensure stable operation and consistent product quality
Assisted in training new operators, providing hands-on guidance in machine operation, health & safety practices, quality checks and basic fault finding

Machine Operator (Capstan Lathe)

Non-Standard Socket & Screws

Birmingham, West Midlands

2010.01 - 2011.01

Set up and operated Capstan lathes for production of non-standard fasteners and precision components
Carried out manual programming and machine adjustments, including tool offsets, feeds and speeds to meet drawing specifications
Selected, set and maintained cutting tools, ensuring optimal tool life and consistent machining performance
Machined components to tight tolerances, performing regular dimensional checks using micrometres, verniers and gauges
Identified and resolved machine issues such as tool wear, dimensional drift and surface finish defects
Interpreted engineering drawings and work instructions to ensure accurate component manufacture
Key Machining Skills:
Capstan Lathes, Manual Programming, Tooling Selection, Precision Measurements, Engineer Drawings, Tolerance Control, Fault Diagnosis
Utilised specialist tools for precise machine adjustments.
Performed minor repairs on machinery, reducing need for external technicians.
Managed waste disposal from machines responsibly.
Adjusted machine settings to optimise performance.

Education

NVQ Level 2 - Light Vehicle Mechanics - Level 1 & 2

Walsall College

Walsall

2008.01 - 2010.01

CompTIA A+ Certification - Information Computer Technology

Walsall College

Walsall

Skills

Safety protocol adherence
Reliable decision making
Technical drawing reading
Precision measuring tools use
Troubleshooting expertise
Quality Control
Process Improvement
Staff education and training
Assembly and production
Fault Diagnostics
Network configuration
Preventive and reparative maintenance
Team training
Broadband installations
Hardware installation
Repair services
Operation Monitoring
Machine operation
Equipment calibration
Reporting and documentation
Knowledge of operating systems
Cybersecurity awareness
Networking understanding
Server management
Peripheral device support

Networking protocols understanding
Cloud computing knowledge
Hardware fault diagnosis
Desktop hardware expertise
Local network maintenance
Network security
Driver installation
Software fault diagnosis
Network maintenance
Desktop upgrades
IT troubleshooting
Hardware repair
Forklift certification
Precision handling
Machine settings adjustment
Material handling knowledge
Multi-Machine operation
Machinery operation
Lathe operation
Knowledge sharing
Delegation mastery
Leadership proficiency
Assembly and disassembly techniques
Laboratory equipment handling

Certification

Cisco Networking Academy – 2024
Network Support, Network Troubleshooting, Endpoint Devices, Help Desk
Networking Basics: IPv4, Wireless Access, Protocols
Computer Hardware Basics: Laptops, PCs, Mobile Devices
Cyber Threat Management (online in progress via Cisco Academy) Incident Response, Risk
Nuco Training:- First Aid For Mental Health Level 2 – 2026

Languages

English

Native

References

References available upon request.

Timeline

Extrusion Technician / Machine Setter

Selecta Systems Ltd

2011.09 - 2026.05

Machine Operator (Capstan Lathe)

Non-Standard Socket & Screws

2010.01 - 2011.01

NVQ Level 2 - Light Vehicle Mechanics - Level 1 & 2

Walsall College

2008.01 - 2010.01

CompTIA A+ Certification - Information Computer Technology

Walsall College