Experienced manufacturing technician with over 13 years in high-volume production environments, specializing in extrusion processes, machine setting and mechanical fault finding. Proven ability to maintain product quality, minimize downtime and support continuous production through preventative maintenance and effective troubleshooting. Strong background in quality control, health & safety compliance, and operator training, with a methodical, problem-solving approach supported by strong technical systems knowledge.
Work history
Extrusion Technician / Machine Setter
Selecta Systems Ltd
Birmingham
2011.09 - 2026.05
Set, operate and optimise uPVC extrusion lines to meet production targets, dimensional tolerances and surface finish requirements
Carry out machine changeovers, die setups, calibration and process adjustments to ensure consistent production quality
Diagnose mechanical and process faults, minimising downtime through effective troubleshooting and taking corrective actions
Perform planned preventative maintenance and routine servicing to improve machine reliability and production continuity
Conduct in-process and final quality inspections using precision measuring tools, ensuring compliance with specifications
Record production data, quality results and maintenance activities to support traceability and continuous improvement
Safely operate material handling equipment including 2-tonne forklifts in line with health and safety regulations
Worked closely with production, quality and maintenance teams to resolve issues and maintain output under tight schedules
Supported new production line installations, assisting with machine setup, and initial process trials to ensure stable operation and consistent product quality
Assisted in training new operators, providing hands-on guidance in machine operation, health & safety practices, quality checks and basic fault finding
Machine Operator (Capstan Lathe)
Non-Standard Socket & Screws
Birmingham, West Midlands
2010.01 - 2011.01
Set up and operated Capstan lathes for production of non-standard fasteners and precision components
Carried out manual programming and machine adjustments, including tool offsets, feeds and speeds to meet drawing specifications
Selected, set and maintained cutting tools, ensuring optimal tool life and consistent machining performance
Machined components to tight tolerances, performing regular dimensional checks using micrometres, verniers and gauges
Identified and resolved machine issues such as tool wear, dimensional drift and surface finish defects
Interpreted engineering drawings and work instructions to ensure accurate component manufacture