Summary
Overview
Work history
Education
Skills
Websites
Certification
LANGUAGES
Qualifications Summary
Personal Information
Project
Accomplishments
Timeline
Generic

Ajay Reddy

Oxford,UK

Summary

A highly skilled professional with knack in material integration and innovative design solutions. Demonstrates proficiency in CAD for mechanical design and technical expertise in CAE and modelling tools. Known for strong communication and analytical abilities, complemented by cross-functional team collaboration skills. Reliable and resilient team player, committed to managing ongoing product flow through production lines. Quick-learner confident at following complex instructions in fast-paced environments.

Overview

8
8
years of professional experience
1
1
Certification

Work history

Principal EdM Operator

Alloyed
Abingdon, Oxfordshire
2025.09 - Current
  • Operated and optimized EDM machining for high-precision components in electronics, automotive, and aerospace industries.
  • Performed routine inspections of machinery, preventing potential malfunctions.
  • Maintained clean and safe work environment for maximum productivity.
  • Upheld all health and safety regulations for risk reduction.
  • Train and mentor operators, sharing technical knowledge and best practices.
  • Develop troubleshooting guides to quickly diagnose and resolve machining issues.
  • Implement corrective actions to reduce machine downtime and improve production reliability.
  • Monitored machine output, ensuring quality control standards were met.

Chemical processing and Post processing Technician

Alloyed Limited, UK
, UK
2025.06 - 2026.03
  • Optimized chemical milling processes for precision material removal on advanced alloy components.
  • Selected and controlled etchants based on alloy composition to ensure dimensional accuracy and surface integrity.
  • Utilized process monitoring to maintain tight tolerances and improve repeatability.
  • Collaborated with production teams to enhance post-processing efficiency and ensure safe chemical handling.
  • Streamlined operations by implementing effective troubleshooting techniques.
  • Conducted equipment inspections and safety checks to verify proper functionality.

Chemical Processing Technician

Alloyed Limited, UK
, UK
2024.07 - 2025.11
  • Supported production runs as a chemical milling technician for precision components.
  • Monitored chemical etching processes to carefully remove material from metal parts.
  • Followed safety procedures and quality standards during production activities.
  • Assisted with part masking and inspection to maintain required tolerances and surface quality.
  • Conducted equipment inspections and safety checks to verify proper functionality.
  • Ensured adherence to safety, environmental, and quality regulations.

CAE Engineer

Oxford Brookes Racing, UK
, UK
2021.09 - 2022.07
  • Performed computational simulations and supported mechanical enhancements for composite chassis and nose cone.
  • Assisted in iterative testing for powertrain and structural component simulations.
  • Collaborated with aerodynamic and chassis teams to ensure performance reliability under racing conditions.
  • Utilised CAD tools to enhance design efficiency.
  • Collated data to identify root causes of issues, minimising repeat concerns.

Race Engineer

Team Infinity, India
, India
2018.09 - 2020.03
  • Assisted in operations and optimisation of go-karts during race and test events.
  • Supported design and optimisation of go-kart systems through CFD and thermal analysis.
  • Contributed to structural validation by creating 3D models.
  • Delivered cost-effective solutions for complex engineering problems.
  • Improved product quality by creating detailed engineering plans.
  • Led team meetings, fostering effective communication amongst the team.
  • Cooperated with cross-functional teams during project development stages.

Education

Master’s degree - Motorsport Engineering

Oxford Brookes University
Oxford, UK

Bachelor of Engineering - Automotive Engineering

Sathyabama Institute of Science and Technology
Chennai, India

Skills

  • Expertise in material integration
  • Innovative toolholder design solutions
  • Knowledge of sustainable materials
  • CAD proficiency for mechanical design
  • Cross-functional team collaboration skills
  • Technical expertise in CAE and modeling tools
  • Proficient in various design software applications
  • Experienced with project management tools
  • Diverse software capabilities
  • Strong communication and analytical abilities

Certification

  • Diploma in SolidWorks.
  • CREO for Design Engineers by PTC university.
  • CATIA V5 Fundamentals- VEP by Dassault Systems.

LANGUAGES

English, Professional Level speaker.

Qualifications Summary

Material Integration, Experience optimizing material performance in complex systems., Innovative Solutions, Patented Toolholder design for Friction Tools, showcasing creativity in engineering., Material Science, Expertise in material properties with focus on sustainability., Mechanical Design, Proficient in CAD and translating concepts into functional designs., Collaboration, Strong team player, skilled in working with cross-functional teams to solve complex engineering challenges., Technical Application, Demonstrated strong technical application CAE tools and 3D modeling, post-processing, crashworthiness, meshing, composite materials modelling, R&D of root cause analysis and data analysis., AutoCAD, Catia V5, Creo, Siemens NX, SolidWorks, Fusion 360, Microsoft Project, Jira, Monday.com, Microsoft Office, Google Suite, LS-Dyna, Abaqus, Ansys, Star-CCM+, Adams, Chassis Sim, Excellent communication, Analytical

Personal Information

  • Title: Mechanical Engineer
  • Availability: Available on Weekends, Willing to Relocate, Willing to Travel

Project

  • Master's Dissertation, Comparison of Composite Modelling Analysis from Ls-Dyna and Abaqus., Conducted load calculations, analyzed materials, and performed laminate analysis of composite., Utilized LS-Dyna and Abaqus for DFMEA (Design Failure Modes and Effects Analysis)., Verified results by comparing data from both software packages with experimental findings.
  • Bachelor's Dissertation, Fabrication and Testing of Composite Brake Pads., Performed strong technical research of mechanical properties of materials for selection purposes., Conducted strength analysis, hardness test and heat performance/ Thermal analysis., Contrasted the simulation results derived from CAE tools with the experimental data.

Accomplishments

RESEARCH & PUBLICATIONS

  • Co-author of a research article on Increasing heat transfer in 4-stroke SI engine fins by nanocoating, International Journal of Ambient Energy, March 2022, https://doi.org/10.1080/01430750.2022.2053587.
  • Presented paper on Recycling of Automobiles: A Waste to Riches Approach at the International Online Conference on Reuse and Recycling of Materials, December 2020.
  • Co-writer of Study of Riveting Process using FEA, A Case Study, 3rd International Conference on Frontiers in Automobile and Mechanical Engineering, August 2020; AIP Conference Proceedings 2311, 070020(2020); https://doi.org/10.1063/5.0034564.
  • Co-author of paper on Product Lifecycle of Automobiles, Techno-Societal 2020, https://link.springer.com/chapter/10.1007/978-3-030-69921-5_91
  • Surface Roughness and Morphological Characterization of Under Liquid Laser Ablated Magnesium Alloy, 28th International Conference on Processing and Fabrication of Advanced Materials · Dec 7, 2020. https://doi.org/10.1016/j.matpr.2021.01.426
  • An Insight into Welding of Magnesium and its Alloys, Virtual International Conference on Recent Advances in Manufacturing Engineering Research (ICRAMER 2021) April15,2021, https://doi.org/10.1063/5.0095699

EXTRACURRICULAR PROJECTS

  • Title: Tool holder for Friction Tools.

Duration: March 2020 – July 2021.
Patent Number: 114338.

  • Title: Fabrication and testing of EMF Shielding Material.

Duration: June 2020 – June 2021.

Timeline

Principal EdM Operator

Alloyed
2025.09 - Current

Chemical processing and Post processing Technician

Alloyed Limited, UK
2025.06 - 2026.03

Chemical Processing Technician

Alloyed Limited, UK
2024.07 - 2025.11

CAE Engineer

Oxford Brookes Racing, UK
2021.09 - 2022.07

Race Engineer

Team Infinity, India
2018.09 - 2020.03

Bachelor of Engineering - Automotive Engineering

Sathyabama Institute of Science and Technology

Master’s degree - Motorsport Engineering

Oxford Brookes University
Ajay Reddy